Porous carbon and method of manufacturing same

Patent metadata

Field	Value
Publication number	US-9248442-B2
Application number	US-201013376048-A
Country	US
Kind code	B2
Filing date	Jun 14, 2010
Priority date	Jun 19, 2009
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

A porous carbon and a method of manufacturing the same are provided, which can inhibit metal particles from being oxidized and can keep the effect obtained by adding the metal particles for a long period of time by allowing the metal particles to disperse sufficiently.
The method is characterized by comprising the steps of: mixing a polyamic acid resin varnish 1 as a carbon precursor, magnesium oxide 2 as template particles, and chloroplatinic acid 6 as a metal salt; heat-treating the mixture in a nitrogen atmosphere at 1000° C. for 1 hour to reduce the chloroplatinic acid into platinum and thermally decomposing the polyamic acid resin to prepare a carbon 3 containing the platinum particles 7 ; and washing the resulting carbon 3 with a sulfuric acid solution added at a concentration of 1 mol/L to completely dissolve MgO away.

First claim

The invention claimed is:

1. A porous carbon having a carbonaceous wall constituting an outer wall of mesopores, the carbonaceous wall forming a three-dimensional network structure, and micropores each formed in a position in the carbonaceous wall that faces the mesopores, characterized in that:
metal particles are dispersed in the carbonaceous wall, and at least a portion of the metal particles is buried in the carbonaceous wall in such a state that a portion of the surface of the particle is exposed in the micropores, thereby inhibiting oxidization of the metal particles.

2. The porous carbon according to claim 1 , wherein the metal particles have an average particle size of from greater than 5 nm and not greater than 500 nm, as determined by a dynamic light scattering method.

3. The porous carbon according to claim 1 , wherein the amount of the metal particles is from 0.5 wt % to 90 wt % with respect to the total amount of the carbon constituting the carbonaceous wall and the metal particles.

4. The porous carbon according to claim 1 , wherein the pore diameter of the pores including the mesopores and the micropores is from 0.3 nm to 100 nm.

5. The porous carbon according to claim 1 , wherein the specific surface area is from 100 m 2 /g to 1000 m 2 /g.

6. The porous carbon according to claim 1 , wherein the mesopores are open pores, and the hollow portions are connected to each other.

Assignees

• Morishita Takahiro
• Nishi Yohko
• Ohkuni Tomoyuki
• Toyo Tanso Co

Inventors

• Morishita Takahiro
• Nishi Yohko
• Ohkuni Tomoyuki

Classifications

• C04B2111/0081

  as catalysts or catalyst carriers · CPC title

• B01J2235/00

  Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties · CPC title

• B01J37/009

  Preparation by separation, e.g. by filtration, decantation, screening · CPC title

• B01J37/16

  Reducing · CPC title

• B01J37/08

  Heat treatment {(B01J37/0009, B01J37/0018 take precedence)} · CPC title