Power converter

Patent metadata

Field	Value
Publication number	US-9247675-B2
Application number	US-201214126966-A
Country	US
Kind code	B2
Filing date	Jul 9, 2012
Priority date	Jul 27, 2011
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A power converter includes an inverter in an inverter case, and a DC/DC converter in a converter case detachably fixed to the inverter case. The inverter includes power semiconductor modules, and the DC/DC converter includes a down-converter circuit and/or a boost converter circuit. The inverter case includes first and second path-forming members thermally contacting the converter case. In the first path-forming member, the power semiconductor module is inserted into a first coolant path. In the second path-forming member, the power semiconductor module inserted into the second coolant path, which is parallel to the first coolant path. The DC/DC converter includes an inductance device, and a switching device board on which a switching device con rolling electric current in the inductance device is mounted. The inductance and switching devices are in an area of the converter case thermally contacting first and second path forming members.

First claim

The invention claimed is:

1. A power conveter comprising:
an inverter housed in an inverter case and provided with a plurality of power semiconductor modules configured to output alternate current; and
a DC/DC converter housed in a converter case detachably fixed to the inverter case, and provided with a down converter circuit and/or a boost converter circuit,
wherein the inverter case includes:
a first path forming member in which a first coolant path is formed, the power semiconductor module being inserted into the first coolant path, and the first path forming member thermally contacting the converter case; and
a second path forming member in which a second coolant path is formed parallel to the first coolant path, the power semiconductor module being inserted into the second coolant path, and the second path forming member thermally contacting the converter case,

the DC/DC converter includes:
an inductance device for voltage conversion; and
a switching device board on which a switching device that controls current flowing in the inductance device is mounted, and

the inductance device and the switching device board are arranged in an area of the converter case thermally contacting the first path forming member and the second path forming member.

2. The power converter according to claim 1 , wherein
coolant flows from the first coolant path to the second coolant path,
the inductance device is arranged in an area thermally contacting the first path forming member, and
the switching device board is arranged in an area thermally contacting the second path forming member.

3. The power converter according to claim 1 , wherein
the inverter case includes a third path forming member in which a third coolant path connecting the first coolant path to the second coolant path is formed, the third path forming member thermally contacting the converter case,
the DC IDC converter includes:
a down converter circuit; and
a boost converter circuit,

the inductance device is arranged in an area of the converter case thermally contacting the first path forming member,
a board, on which the switching device of the down converter circuit is mounted, is arranged in an area of the converter case thermally contacting one of the second path forming member and the third path forming member, and
a board, on which the switching device of the boost converter circuit is mounted, is arranged in an area of the converter case thermally contacting the other one of the second path forming member and the third path forming member.

4. The power converter according to claim 3 , wherein
the first path forming member, the second path forming member, and the third path forming member respectively include projected portions which project in a direction of the facing converter case, and
the converter case includes a depressed portion formed on a surface facing the inverter case, at least in an area facing the projected portion, and
the projected portion thermally contacts the depressed portion to fit into the depressed portion.

5. The power converter according to claim 4 , wherein
thermal conductive grease or a heat dissipation sheet is disposed in a space between the projected portion and the depressed portion.

6. The power converter according to claim 5 , wherein
a side surface of the projected portion and a side surface of the depressed portion, which thermally contact each other, are inclined at inclination angles smaller than 90 degrees, respectively.

7. The power converter according to claim 6 , wherein
the inclination angle of the side surface of the projected portion is larger than the inclination angle of the side surface of the depressed portion.

8. The power converter according to claim 1 , comprising:
a plurality of supporting members formed on the converter case and supporting a metal plate above the inductance device and the switching device board; and
a control circuit board mounted on the metal plate and configured to control driving of the switching device in the DC/DC converter.

Assignees

• Higuchi Katsuhiro
• Ishii Akira
• Shinohara Hidenori
• Hitachi Automotive Systems Ltd

Inventors

• Higuchi Katsuhiro
• Ishii Akira
• Shinohara Hidenori

Classifications

• H05K7/14324

  comprising modular units, e.g. DIN rail mounted units · CPC title

• B60L2270/145

  Structure borne vibrations · CPC title

• B60L2240/423

  Torque · CPC title

• B60L15/20

  for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed · CPC title

• B60L2210/40

  DC to AC converters · CPC title