Apparatus for detecting defect of work

Patent metadata

Field	Value
Publication number	US-9247213-B2
Application number	US-201114006435-A
Country	US
Kind code	B2
Filing date	Mar 23, 2011
Priority date	Mar 23, 2011
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A defect detecting apparatus detects a defect that is present on the outer circumferential surface of work having the outer circumferential surface thereof formed as a bent surface. The defect detecting apparatus is provided with: a jig which supports the work, and holds the work in a state wherein the work is rotated by a predetermined angle; an image pickup device, which picks up an image of the outer circumferential surface of the work held by the jig, the work being in the state wherein the work is rotated by the predetermined angle; and a controller, which processes an image obtained by means of the image pickup device, and determines a defect. The controller stores information relating to the shape of the outer circumferential surface of the work, and information relating to the positional relationship, at each rotation angle, between the image pickup device and a work area having the image thereof picked up by the image pickup device, and the control apparatus uses the information at the time of determining the defect.

First claim

The invention claimed is:

1. An apparatus for detecting a defect in an outer surface of a work, comprising:
a jig for supporting the work and holding the work rotated at predetermined angles;
an image pickup device for taking images of the outer surface of the work which is held at each of the predetermined rotation angles by the jig; and
a controller for processing the images obtained by the image pickup device and detecting the defect,
wherein the controller stores information about a shape of the outer surface of the work and about a positional relationship between the image pickup device and an imaging area of the work taken by the image pickup device at each of the predetermined rotation angles, and compares a longitudinal dimension of the defect included in the image taken by the image pickup device with a threshold to determine the defect, and
wherein the threshold for the use of the determination is changed in response to an image distortion caused by a position of the defect in the image and by a shape of the outer surface of the work in each of the predetermined rotation angles of the work, by using the information about the shape of the outer surface of the work and about the positional relationship between the image pickup device and the imaging area of the work taken by the image pickup device at each of the predetermined rotation angles.

2. The apparatus according to claim 1 ,
wherein a view angle of the image pickup device is set larger than the rotation angle of the work to generate duplicate areas in the images taken by the image pickup device, and
wherein if the defect appears in two images having common duplicate area, the determination of the defect is performed by using one image of two images in which a distance between an end of the image and the defect is larger than the other image.

3. An apparatus for detecting a defect in an outer surface of a work, comprising:
a jig for supporting the work and holding the work rotated at predetermined angles;
an image pickup device for taking images of the outer surface of the work which is held at each of the predetermined rotation angles by the jig; and
a controller for processing the images obtained by the image pickup device and detecting the defect,
wherein the controller stores information about a shape of the outer surface of the work and about a positional relationship between the image pickup device and an imaging area of the work taken by the image pickup device at each of the predetermined rotation angles, and compares a longitudinal dimension of the defect included in the image taken by the image pickup device with a threshold to determine the defect, and
wherein an image distortion in the images taken by the image pickup device caused by a shape of the outer surface of the work is corrected by using the information about the shape of the outer surface of the work and about the positional relationship between the image pickup device and the imaging area of the work taken by the image pickup device at each of the predetermined rotation angles, and the outer surface of the work is processed as a flat view expanded along the rotating direction by the jig, whereby the defect determination is performed using a real shape of the defect.

Assignees

• Aono Hiroshi
• Toyota Motor Co Ltd

Inventors

• Aono Hiroshi

Classifications

• G01N21/952

  Inspecting the exterior surface of cylindrical bodies or wires (G01N21/956 takes precedence) · CPC title

• H04N7/18 Primary

  Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast · CPC title

• G01N21/9515 Primary

  Objects of complex shape, e.g. examined with use of a surface follower device (measuring contours and curvatures G01B11/24) · CPC title