Regenerative braking safety system and method of use

Patent metadata

Field	Value
Publication number	US-9246432-B2
Application number	US-201213369106-A
Country	US
Kind code	B2
Filing date	Feb 8, 2012
Priority date	Feb 14, 2011
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A centrifuge includes a regenerative braking safety system including an electrical system reversibly coupled to a power source. A motor is coupled to the electrical system. The motor is capable of driving a rotor using power delivered through the electrical system, and is further capable of supplying the electrical system with recovered energy. The recovered energy is electrical energy converted from kinetic energy of the rotor during regenerative braking of the motor. The safety system includes a power cut-off configured to disable the effect of regenerative braking of the motor when the electrical system is decoupled from the power source.

First claim

What is claimed is:

1. A centrifuge comprising:
an electrical system reversibly coupled to an AC power line, wherein an amount of energy is required by the electrical system in order to maintain an operation of the electrical system;
a motor coupled to the electrical system, wherein the motor is capable of driving a rotor using power delivered through the electrical system, wherein the motor is further capable of supplying the electrical system with recovered energy, wherein said recovered energy is electrical energy converted from kinetic energy of the rotor during regenerative braking of the motor, wherein the electrical system returns the recovered energy to the AC power line when the AC power line is coupled to the electrical system during the regenerative braking of the motor;
a power cut-off configured to disable the effect of regenerative braking of the motor upon detection that the AC power line has been decoupled from the electrical system during the regenerative braking of the motor, wherein the power cut-off is operable to detect the decoupling when the recovered energy generated from the regenerative braking of the motor is greater than or equal to the amount of energy required to maintain the operation of the electrical system; and
a frequency detection circuit configured to monitor a frequency associated with the electrical energy returned to the AC power line during the regenerative braking of the motor to detect that the AC power line has been decoupled from the electrical system, the frequency detection circuit comprising:
a first sub-circuit configured to detect if the monitored frequency is higher than a predetermined upper limit; and
a second sub-circuit configured to detect if the monitored frequency is lower than a predetermined lower limit.

2. The centrifuge of claim 1 , wherein the power cut-off comprises a detector arranged to monitor an output value associated with the recovered energy, wherein the power cut-off is configured to disable the effect of regenerative braking of the motor when the output value is outside of a predetermined range, wherein said predetermined range is determined based at least in part upon a nominal frequency of the AC power line while the electrical system is coupled to the AC power line.

3. The centrifuge of claim 1 , wherein the power cut-off is configured to prevent the motor from converting kinetic energy of the rotor into electrical energy when the electrical system is decoupled from the AC power line.

4. The centrifuge of claim 3 , wherein the motor is an AC induction motor driven by a rotating magnetic field and wherein the power cut-off is configured to de-energize the rotating magnetic field when the electrical system is decoupled from the AC power line.

5. The centrifuge of claim 1 , wherein the electrical system includes a shunt circuit to safely dissipate the recovered energy, wherein the power cut-off is configured to redirect the recovered energy to the shunt circuit when the electrical system is decoupled from the AC power line.

6. The centrifuge of claim 1 , wherein the electrical system includes a plug to reversibly couple the electrical system to a power outlet of the AC power line, wherein the power cut-off is configured to disable the effect of regenerative braking of the motor when the plug is unplugged from the power outlet.

7. The centrifuge of claim 6 , wherein the power cut-off is configured to prevent recovered power from reaching the plug when the plug is unplugged from the power outlet.

8. The centrifuge of claim 1 , wherein the electrical system is reversibly coupled to the AC power line through a main power switch, wherein the power cut-off is configured to disable the effect of regenerative braking of the motor when the main power switch is switched to an off position.

9. The centrifuge of claim 1 , wherein the electrical system is reversibly coupled to the AC power line through a main circuit breaker, wherein the power cut-off is configured to disable the effect of regenerative braking of the motor when the main circuit breaker is tripped.

10. The centrifuge of claim 1 , wherein the electrical system includes a safety system adapted to detect an electrical fault in the electrical system, wherein the electrical system is reversibly coupled to the AC power line through a safety switch activated by the safety system if an electrical fault is detected, wherein the power cut-off is configured to disable the effect of regenerative braking of the motor when the safety switch is activated by the safety system.

11. The centrifuge of claim 1 , wherein the electrical system includes an electrical component powered by the recovered energy, wherein the power cut-off is configured to prevent the electrical component from receiving recovered energy when the electrical system is decoupled from the AC power line.

12. The centrifuge of claim 1 , the centrifuge further comprising a comparator that detects when the motor is in a state of regenerative braking, wherein the power cut-off is configured to disable the effect of regenerative braking when the electrical system is decoupled from the AC power line while the comparator detects that the motor is in a state of regenerative braking.

13. The centrifuge of claim 1 , wherein the first sub-circuit is configured to be different from the second sub-circuit.

14. A centrifuge comprising:
a circuit reversibly coupled to an AC power line, wherein an amount of energy is required by the circuit in order to maintain an operation of the circuit;
a motor coupled to the circuit to receive power from the AC power line to drive the motor, the motor capable of returning power to the circuit by converting rotational energy into electrical energy during regenerative braking of the motor;
a power cut-off configured to disable the capability of the motor to return power to the circuit upon detection that the AC power line has been decoupled from the circuit during the regenerative braking of the motor, wherein the power cut-off is operable to detect the decoupling when the recovered energy generated from the regenerative braking of the motor is greater than or equal to the amount of energy required to maintain the operation of the electrical system; and
a frequency detection circuit configured to monitor a frequency associated with the electrical energy returned to the AC power line during the regenerative braking of the motor to detect that the AC power line has been decoupled from the circuit, the frequency detection circuit comprising:
a first sub-circuit configured to detect if the monitored frequency is higher than a predetermined upper limit; and
a second sub-circuit configured to detect if the monitored frequency is lower than a predetermined lower limit.

15. The centrifuge of claim 14 , wherein the power cut-off comprises a relay that terminates an electrical connection between the motor and the AC power line.

16. The centrifuge of claim 14 , further comprising an inverter that delivers power input to the motor and a microprocessor that sends a motor control signal to the inverter.

17. The centrifuge of claim 16 , wherein the power cut-off comprises an interrupt signal sent to the microprocessor.

18. The centrifuge of claim 14 , wherein the power cut-off comprises a first one-shot circuit and a second one-shot circuit connected in series.

19. The centrifuge of claim 14 , wherein the power cut-off comprises a detector configured to monitor an output value associated with the power returned to the circuit by the motor, wherein the outpu

Assignees

• Keen Ronald T
• Hessler Jason L
• Beckman Coulter Inc

Inventors

• Keen Ronald T
• Hessler Jason L

Classifications

• H02J3/381

  Dispersed generators · CPC title

• H02J2101/24

  Photovoltaics · CPC title

• B04B9/10

  Control of the drive; Speed regulating {(for solid bowl screw centrifuges B04B1/2016)} · CPC title

• H02P29/04 Primary

  by means of a separate brake · CPC title

• H02P29/025

  the fault being a power interruption · CPC title