Thin film solar cell module and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9246040-B2
Application number	US-201213650974-A
Country	US
Kind code	B2
Filing date	Oct 12, 2012
Priority date	Oct 13, 2011
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A thin film solar cell module according to an embodiment of the invention includes a substrate, a plurality of solar cells each including a first electrode on the substrate, a second electrode on the first electrode, and a photoelectric conversion unit between the first electrode and the second electrode, a ribbon positioned on each of first and second outermost solar cells among the solar cells, and a conductive adhesive part positioned between the first outermost solar cell and the ribbon and between the second outermost solar cell and the ribbon. The conductive adhesive part positioned between the second electrode of the first outermost solar cell and the ribbon includes a first connector, which is electrically connected to the first electrode, the photoelectric conversion unit, and the second electrode of the first outermost solar cell.

First claim

What is claimed is:

1. A thin film solar cell module comprising:
a substrate;
a plurality of solar cells each including a first electrode positioned on the substrate, a second electrode positioned on the first electrode, and a photoelectric conversion unit positioned between the first electrode and the second electrode;
a ribbon positioned on each of first and second outermost solar cells among the plurality of solar cells, the plurality of solar cells being electrically connected in series to one another; and
a conductive adhesive part positioned between the first outermost solar cell and the ribbon and between the second outermost solar cell and the ribbon, the conductive adhesive part electrically connecting each of the first and second outermost solar cells to the ribbon,
wherein the conductive adhesive part positioned between the second electrode of the first outermost solar cell and the ribbon includes a plurality of first connectors, which are electrically connected to the first electrode, the photoelectric conversion unit, and the second electrode included in the first outermost solar cell,
wherein the second electrode of the first outermost solar cell includes a plurality of second connectors, which are electrically connected to the first electrode of the first outermost solar cell,
wherein the first outermost solar cell is the outermost solar cell on a first end of a string of the plurality of solar cells and the second outermost solar cell is the outermost solar cell on a second end of same string of the plurality of solar cells,
wherein each portion of the second electrode of the first outermost solar cell includes a respective second connector,
wherein the plurality of first connectors have different widths and wherein the plurality of second connectors have different widths,
wherein widths of the plurality of first connectors increase as the plurality of first connectors are closer to a solar cell directly adjacent to the first outermost solar cell, and
wherein widths of the plurality of second connectors increase as the plurality of second connectors are closer to the solar cell directly adjacent to the first outermost solar cell.

2. The thin film solar cell module of claim 1 , wherein the first electrode of the first outermost solar cell is integrally formed along with a first electrode of the solar cell directly adjacent to the first outermost solar cell.

3. The thin film solar cell module of claim 1 , wherein the widths of each of the plurality of first connectors and the plurality of second connectors are about 40 μm to 150 μm.

4. The thin film solar cell module of claim 1 , wherein the conductive adhesive part contains a metal material.

5. The thin film solar cell module of claim 1 , further comprising:
a junction box configured to collect electric power produced by the plurality of solar cells; and
a bus bar electrode which is positioned across upper parts of the plurality of solar cells and connects the junction box to the ribbon.

6. The thin film solar cell module of claim 5 , further comprising an insulating part which is positioned between the plurality of solar cells and the bus bar electrode, and is formed of a non-conductive material.

7. The thin film solar cell module of claim 1 , wherein the photoelectric conversion unit includes at least one layer having a p-i-n structure.

8. The thin film solar cell module of claim 1 , wherein the conductive adhesive part positioned between the second electrode of the second outermost solar cell and the ribbon is only directly physically connected to the second electrode of the second outermost solar cell, and is not directly physically connected to either the first electrode or the photoelectric conversion unit of the second outermost solar cell.

9. The thin film solar cell module of claim 8 , wherein the second electrode of the first outermost solar cell is electrically connected to a first electrode of the solar cell directly adjacent to the first outermost solar cell, and
wherein the first electrode of the second outermost solar cell is electrically connected to a second electrode of a solar cell directly adjacent to the second outermost solar cell.

10. The thin film solar cell module of claim 1 , wherein the conductive adhesive part positioned between the second electrode of the first outermost solar cell and the ribbon contacts an upper surface and a lateral surface of the second electrode of the first outermost solar cell.

11. The thin film solar cell module of claim 1 , wherein the conductive adhesive part positioned between the second electrode of the first outermost solar cell and the ribbon contacts a lateral surface of the photoelectric conversion unit of the first outermost solar cell.

12. The thin film solar cell module of claim 1 , wherein the conductive adhesive part positioned between the second electrode of the first outermost solar cell and the ribbon contacts a portion of an upper surface of the first electrode of the first outermost solar cell.

13. The thin film solar cell module of claim 1 , wherein the conductive adhesive part includes an adhesive resin and a plurality of conductive particles distributed in the adhesive resin.

14. The thin film solar cell module of claim 1 , wherein the plurality of second connectors are positioned between the conductive adhesive part and the first electrode of the first outermost solar cell.

15. The thin film solar cell module of claim 1 , wherein the plurality of second connectors are positioned between two adjacent ones of the plurality of first connectors.

Assignees

• Lg Electronics Inc

Inventors

• Shin Junoh
• Lee Huijae
• Lee Sungeun
• Son Jeonghun

Classifications

• H10F77/935

  for photovoltaic devices or modules · CPC title

• H10F19/35

  Structures for the connecting of adjacent photovoltaic cells, e.g. interconnections or insulating spacers · CPC title

• H10F19/31 Primary

  having multiple laterally adjacent thin-film photovoltaic cells deposited on the same substrate · CPC title

• H10F77/20

  Electrodes · CPC title

• H10F10/172 Primary

  comprising multiple PIN junctions, e.g. tandem cells · CPC title