Exhaust system with line element

Patent metadata

Field	Value
Publication number	US-9243544-B2
Application number	US-201314050732-A
Country	US
Kind code	B2
Filing date	Oct 10, 2013
Priority date	Oct 11, 2012
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A flexible line element ( 14 ), for an exhaust system ( 4 ) of an internal combustion engine ( 1 ), especially of a motor vehicle, includes a metal bellows ( 15 ), which is corrugated in a ring-shaped or helical pattern and through which an exhaust gas stream ( 8 ) can flow. The risk of deposition of urea and/or urea derivatives in the metal bellows ( 15 ) is reduced by a conical flow guide body ( 16 ), through which the exhaust gas stream ( 8 ) can flow, and which tapers in the direction of flow of the exhaust gas stream and which protrudes into an inlet area ( 17 ) of the metal bellows ( 15 ). The flexible line element ( 14 ) is combined with the flow guide body ( 16 ) integrated therein.

First claim

What is claimed is:

1. A flexible line element for an exhaust system of an internal combustion engine of a motor vehicle, the flexible line element comprising:
a metal bellows which is corrugated in a ring-shaped or helical pattern and through which an exhaust gas stream can flow, said metal bellows comprising a metal bellows outlet and a plurality of corrugations, said plurality of corrugations defining a bellows interior;
a conical flow guide body through which the exhaust gas stream can flow, and which tapers in the direction of flow of the exhaust gas stream and which protrudes into an inlet area of the metal bellows in a detached manner, said conical flow guide body comprising a conical flow guide outlet portion, said conical flow guide outlet portion being arranged in said bellows interior, said conical flow guide outlet portion being located at a spaced location from said metal bellows outlet; and
an additional flow guide body, through which the exhaust gas stream flows and which protrudes into an outlet area of the metal bellows in a detached manner, said additional flow guide body comprising an additional flow guide body inlet and an additional flow guide body outlet, said additional flow guide body inlet being located in said bellows interior, said additional flow guide body outlet being located at or adjacent to said metal bellows outlet.

2. A flexible line element in accordance with claim 1 , wherein the conical flow guide body comprises a conical flow guide inlet portion fastened directly to the metal bellows, wherein said conical flow guide outlet portion is located at a spaced location from said plurality of corrugations, said conical flow guide inlet portion being located at a spaced location from said corrugations.

3. A flexible line element in accordance with claim 1 , further comprising a line section arranged upstream of the metal bellows, the flow guide body being fastened directly to an inlet end of the line section.

4. A flexible line element in accordance with claim 2 , wherein the flow guide body is a conical tubular body, said conical flow guide inlet portion having a conical flow guide inlet portion dimension, said metal bellows having a metal bellows inner surface, said metal bellows inner surface defining a metal bellows inlet dimension, said conical flow guide inlet portion dimension corresponding to said metal bellows inlet dimension.

5. A flexible line element in accordance with claim 4 , wherein the tubular body has a perforated jacket.

6. A flexible line element in accordance with claim 4 , wherein a depositing means for deposits of urea and/or urea derivatives is arranged in the tubular body.

7. A flexible line element in accordance with claim 6 , wherein at least one of:
the depositing means comprises a collection device for collecting deposits of urea derivatives; and
the depositing means comprises a flow obstacle.

8. A flexible line element in accordance with claim 4 , further comprising a static mixer arranged or formed in the tubular body.

9. A flexible line element in accordance with claim 8 , wherein at least one of:
the mixer is designed as a separate component and is inserted into the tubular body; or
guide blades form the mixer, the guide blades being formed on a jacket of the tubular body.

10. A flexible line element in accordance with claim 1 , wherein the flow guide body comprises a material or material mixture through which flow is possible.

11. A flexible line element in accordance with claim 10 , wherein the solid body comprises at least one of a ceramic foam portion, wire netting, and a wire mesh.

12. A flexible line element in accordance with claim 1 , wherein at least one of:
the flow guide body arranged on the inlet side protrudes with an outlet end into an inlet end of the additional flow guide body arranged on the outlet side in a detached manner; and
the flow guide body arranged on the outlet side is fastened with an outlet end, via webs to the metal bellows or to a line section arranged downstream of metal bellows; and
the flow guide body arranged on the outlet sides tapers at least in one longitudinal section in a direction of flow of the exhaust gas stream.

13. An exhaust system for an internal combustion engine of a motor vehicle, the exhaust system comprising:
an exhaust gas line;
an SCR catalytic converter;
an injector for introducing a reducing agent into an exhaust gas stream, wherein the injector is connected with the exhaust line upstream of the SCR catalytic converter; and
a line element arranged in the exhaust gas line between the injector and the SCR catalytic converter, the line element comprising:
a metal bellows which is corrugated in a ring-shaped or helical pattern and through which an exhaust gas stream can flow;
a conical flow guide body through which the exhaust gas stream can flow, and which tapers in the direction of flow of the exhaust gas stream and which protrudes into an inlet area of the metal bellows in a detached manner; and
an additional flow guide body, through which the exhaust gas stream flows and which protrudes into an outlet area of the metal bellows in a detached manner, said additional flow guide body comprising an additional flow guide body inlet and an additional flow guide body outlet, said additional flow guide body inlet being located in an interior of said metal bellows, said additional flow guide body outlet being located at or adjacent to an outlet of said metal bellows.

14. An exhaust system in accordance with claim 13 , wherein a depositing means for deposits of urea and/or urea derivatives is arranged in the tubular body.

15. An exhaust system in accordance with claim 14 , wherein at least one of:
the depositing means comprises a collection device for collecting deposits of urea derivatives; and
the depositing means comprises a flow obstacle.

16. An exhaust system in accordance with claim 13 , further comprising a static mixer arranged or formed in tubular body, wherein at least one of:
the mixer is designed as a separate component and is inserted into the tubular body; or
guide blades form the mixer, the guide blades being formed on a jacket of the tubular body.

17. An exhaust system in accordance with claim 13 , wherein the flow guide body comprises a material or material mixture through which flow is possible, wherein the flow guide body comprises at least one of a ceramic foam portion, wire netting and a wire mesh, said flow guide body comprising a flow guide body inlet, said flow guide body inlet having a flow guide body inlet dimension, said metal bellows having a metal bellows inlet, said metal bellows inlet having a metal bellows inlet dimension, said flow guide body inlet dimension being at least equal to said metal bellows inlet dimension.

18. An exhaust system in accordance with claim 13 , wherein at least one of:
the flow guide body arranged on the inlet side protrudes with an outlet end into an inlet end of the additional flow guide body arranged on the outlet side in a detached manner; and
the flow guide body arranged on the outlet side is fastened with an outlet end, via webs to the metal bellows or to a line section arranged downstream of metal bellows; and
the flow guide body arranged on the outlet sides tapers at least in one longitudinal section in a direction of flow of the exhaust gas stream, said metal bellows comprising a metal bellows outlet and an inner surface defining a metal bellows interior and a plurality of corrugations, said plurality of corrugations defining at least a portion of said bellows

Assignees

• Eberspaecher Exhaust Tech Gmbh

Inventors

• Többen Heike
• Calvo Silvia

Classifications

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F01N2470/12

  Tubes being corrugated · CPC title

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title

• F01N13/08 Primary

  Other arrangements or adaptations of exhaust conduits {(pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005)} · CPC title

• F01N13/1816

  the pipe sections being joined together by flexible tubular elements only, e.g. using bellows or strip-wound pipes · CPC title