Adhesive composition and optical member using the same

Patent metadata

Field	Value
Publication number	US-9243168-B2
Application number	US-96529310-A
Country	US
Kind code	B2
Filing date	Dec 10, 2010
Priority date	Dec 14, 2009
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

An adhesive composition and an optical member using the same, the adhesive composition including about 100 parts by weight of a (meth)acrylate copolymer including repeating units derived from a C 1-20 alkyl(meth)acrylate monomer, an aromatic group-containing monomer, and a carboxyl group-containing monomer; about 0.01 to about 10 parts by weight of a crosslinking agent; about 0.01 to about 5 parts by weight of a silane coupling agent; and about 0.01 to about 5 parts by weight of a crosslinking catalyst.

First claim

What is claimed is:

1. An adhesive composition for a polarizer plate, the adhesive composition comprising:
about 100 parts by weight of a (meth)acrylate copolymer including about 50 to about 90 wt % of repeating units derived from a C 1-20 alkyl(meth)acrylate monomer, about 0.01 to about 30 wt % of repeating units derived from an aromatic group-containing monomer, greater than 0 to about 10 wt % of repeating units derived from a hydroxy group-containing monomer, and about 0.01 to about 10 wt % of repeating units derived from a carboxyl group-containing monomer;
about 0.01 to about 10 parts by weight of a crosslinking agent, the crosslinking agent including a mixture of about 60 to about 90 wt % of an isocyanate crosslinking agent and about 10 to about 40 wt % of an epoxy crosslinking agent;
about 0.01 to about 5 parts by weight of a silane coupling agent; and
about 0.01 to about 5 parts by weight of a crosslinking catalyst,
wherein the adhesive composition provides an adhesive having a gel fraction of about 85% or more as defined by Equation 1:
Gel fraction (%)=( A/B )×100,  [Equation 1]

in Equation 1, A is a mass measured after dissolving the adhesive at 23° C. for 48 hours using a solvent and then drying for 24 hours, and B is an initial mass,
wherein the adhesive composition provides an adhesive having a storage elasticity of about 0.2 to about 0.5 MPa at 23° C., and
wherein the adhesive composition is thermally curable.

2. The adhesive composition as claimed in claim 1 , wherein the aromatic group-containing monomer has positive birefringence.

3. The adhesive composition as claimed in claim 1 , wherein the crosslinking catalyst includes an amine compound, an organometallic compound, or a combination thereof.

4. The adhesive composition as claimed in claim 3 , wherein:
the amine compound includes at least one of trimethylaminoethylethanolamine, N,N,N′,N′-tetramethylhexanediamine, triethylamine, and imidazole, and
the organometallic compound includes at least one of cobalt naphthenate, dibutyltin diacetate, dibutyltin diacetylacetonate, tetra-n-butyltin, trimethyltin hydroxide, and dibutyltin dilaurate.

5. The adhesive composition as claimed in claim 1 , wherein the epoxy crosslinking agent is included in an amount of 0.15 parts by weight to 0.6 parts by weight.

6. The adhesive composition as claimed in claim 1 , wherein the aromatic group-containing monomer includes 2-ethyiphenoxy(meth)acrylate, 2-ethylthiophenyl(meth)acrylate, or phenyl(meth)acrylate.

7. An optical member, comprising:
an optical film; and
an adhesive sheet on one or both sides of the optical film, the adhesive sheet being formed from the adhesive composition as claimed in claim 1 .

8. The optical member as claimed in claim 7 , wherein the optical member has a brightness difference ΔL of about 0.5 or less between edge portions thereof and a center portion thereof, the brightness difference ΔL being defined by the following Equation 2:
Δ L =[( a+b+d+e )/4]− c,   [Equation 2]

in Equation 2, a, b, d, and e are brightnesses at the edge portions, and c is a brightness at the center portion.

9. The optical member as claimed in claim 7 , wherein the adhesive sheet has a peel strength of 120.4 to 135.2 g/25 mm.

10. An adhesive composition for a polarizer plate, the adhesive composition comprising:
a (meth)acrylate copolymer including about 50 to about 90 wt % of repeating units derived from a C 1-20 alkyl(meth)acrylate monomer, about 0.01 to about 30 wt % of repeating units derived from an aromatic group-containing monomer, greater than 0 to about 10 wt % of repeating units derived from a hydroxy group-containing monomer, and about 0.01 to about 10 wt % of repeating units derived from a carboxyl group-containing monomer;
a mixture of an epoxy crosslinking agent and an isocyanate crosslinking agent, the mixture including about 60 to about 90 wt % of the isocyanate crosslinking agent and about 10 to about 40 wt % of the epoxy crosslinking agent;
a silane coupling agent; and
a crosslinking catalyst,
wherein the adhesive composition provides an adhesive having a gel fraction of about 85% or more as defined by Equation 1:
Gel fraction (%)=( A/B )×100  [Equation 1]

in Equation 1, A is a mass measured after dissolving the adhesive at 23° C. for 48 hours using a solvent and then drying for 24 hours, and B is an initial mass,
wherein the adhesive composition provides an adhesive having a storage elasticity of about 0.2 to about 0.5 MPa at 23° C., and
wherein the adhesive composition is thermally curable.

11. The adhesive composition as claimed in claim 10 , wherein the adhesive composition includes about 100 parts by weight of the (meth)acrylate copolymer; about 0.01 to about 10 parts by weight of the crosslinking agent; about 0.01 to about 5 parts by weight of the silane coupling agent; and about 0.01 to about 5 parts by weight of the crosslinking catalyst.

12. The adhesive composition as claimed in claim 10 , wherein the epoxy crosslinking agent is included in an amount of 0.15 parts by weight to 0.6 parts by weight, based on 100 parts by weight of the (meth)acrylate copolymer.

13. An optical member, comprising:
an optical film; and
an adhesive sheet on one or both sides of the optical film, the adhesive sheet being formed from the adhesive composition as claimed in claim 10 .

14. The optical member as claimed in claim 13 , wherein the optical member has a brightness difference ΔL of about 0.5 or less between edge portions thereof and a center portion thereof, the brightness difference ΔL being defined by the following Equation 2:
Δ L =[( a+b+d+e )/4]− c,   [Equation 2]

in Equation 2, a, b, d, and e are brightnesses at the edge portions, and c is a brightness at the center portion.

15. An optical member, comprising:
an optical film; and
an adhesive sheet on one or both sides of the optical film, the adhesive sheet being formed by thermally curing an adhesive composition,
wherein the adhesive composition includes:
about 100 parts by weight of a (meth)acrylate copolymer including about 50 to about 90 wt % of repeating units derived from a C1-20 alkyl(meth)acrylate monomer, about 0.01 to about 30 wt % of repeating units derived from an aromatic group-containing monomer, greater than 0 to about 10 wt % of repeating units derived from a hydroxy group-containing monomer, and about 0.01 to about 10 wt % of repeating units derived from a carboxyl group-containing monomer;
about 0.01 to about 10 parts by weight of a crosslinking agent;
about 0.01 to about 5 parts by weight of a silane coupling agent; and
about 0.01 to about 5 parts by weight of a crosslinking catalyst,
wherein the adhesive composition provides an adhesive having a gel fraction of about 85% or more as defined by Equation 1:
Gel fraction(%)=( A/B )×100,  [Equation 1]

in Equation 1, A is a mass measured after dissolving the adhesive at 23° C. for 48 hours using a solvent and then drying for 24 hours, and B is an initial mass,
wherein the crosslinking agent includes a combination of an isocyanate crosslinking agent and an epoxy crosslinking agent,
wherein the adhesive composition provides an adhesive having a storage elasticity of about 0.2 to about 0.5 MPa at 23° C.,
wherein the optical member has a brightness difference ΔL of about 0.5 or less between edge portions thereof and a center portion thereof, the brightness difference ΔL being defined by the following Equation 2:
Δ L =[( a+b+d+e )/4]− c,   [Equation 2]

in Equation 2, a, b, d, and e are brightnesses at the edge portions, and c is a brightness at the center portion.

Assignees

• Jeong Woo Jin
• Ki Hee Yeon
• Chung Hae Ryong
• Cheil Ind Inc

Inventors

• Jeong Woo Jin
• Ki Hee Yeon
• Chung Hae Ryong

Classifications

• C09J133/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C08K5/0025

  Crosslinking or vulcanising agents; including accelerators · CPC title

• C09J7/0217 Primary

  Chemistry & Metallurgy · mapped topic

• C09J2205/102

  Chemistry & Metallurgy · mapped topic

• Y10T428/2891

  including addition polymer from alpha-beta unsaturated carboxylic acid [e.g., acrylic acid, methacrylic acid, etc.] Or derivative thereof · CPC title