Vehicle roof structure

Patent metadata

Field	Value
Publication number	US-9242554-B2
Application number	US-201414553452-A
Country	US
Kind code	B2
Filing date	Nov 25, 2014
Priority date	Nov 28, 2013
Publication date	Jan 26, 2016
Grant date	Jan 26, 2016

Abstract

A vehicle roof structure includes a solar cell unit having a plurality of solar cells arranged in a planar form at intervals from one another, a roof panel disposed to cover the solar cell unit from above, and a reinforcing member disposed under the solar cell unit. The reinforcing member supports the solar cell unit with a plurality of supporting parts provided at positions corresponding to the intervals left between the plurality of solar cells. The vehicle roof structure can prevent the solar cells from breaking down under stress.

First claim

What is claimed is:

1. A vehicle roof structure, comprising:
a solar cell unit having a plurality of solar cells arranged in a planar form at intervals from one another and a sealing resin sealing said plurality of solar cells;
a roof panel having transparency and disposed to cover said solar cell unit from above; and
a reinforcing member disposed under said solar cell unit,
said reinforcing member supporting said solar cell unit with a plurality of supporting parts provided at positions corresponding to the intervals left between said plurality of solar cells.

2. The vehicle roof structure according to claim 1 , wherein
said plurality of supporting parts include cushion rubbers provided separately from said solar cell unit, and
said reinforcing member supports said solar cell unit with said cushion rubbers interposed therebetween.

3. The vehicle roof structure according to claim 1 , wherein
said plurality of supporting parts each include a raised part formed integrally with said solar cell unit and formed such that part of said sealing resin is raised toward said reinforcing member, and
said reinforcing member supports said solar cell unit with said raised part interposed therebetween.

4. The vehicle roof structure according to claim 3 , wherein
said roof panel includes a projecting part formed integrally with said roof panel at a position corresponding to said intervals left between said plurality of solar cells, and
said raised part is formed by providing said projecting part for said roof panel.

5. The vehicle roof structure according to claim 1 , wherein
said solar cell unit includes a positioning part at a position corresponding to the intervals left between said plurality of solar cells, and
said reinforcing member is positioned at said solar cell unit with said positioning part.

6. The vehicle roof structure according to claim 5 , wherein
said reinforcing member has an opening, and
said positioning part has a projection being fixed to said roof panel and extending in a rod-like form from said sealing resin toward said reinforcing member.

7. The vehicle roof structure according to claim 1 , wherein
said plurality of solar cells are arranged in a matrix form, and
said plurality of supporting parts include said supporting parts provided at positions corresponding to said intervals left between four of said plurality of solar cells arranged in two rows and two columns.

8. The vehicle roof structure according to claim 1 , wherein
said plurality of supporting parts include said supporting parts provided at positions corresponding to said intervals left between two of said plurality of solar cells adjacent to each other.

9. The vehicle roof structure according to claim 1 , wherein said reinforcing member includes a plurality of reinforcements each being implemented by a metallic member and disposed to extend in a vehicle longitudinal direction and/or a vehicle width direction.

10. The vehicle roof structure according to claim 1 , wherein said roof panel is made of resin.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Shima Yusuke
• Okumura Kazumasa

Classifications

• H10F19/80 Primary

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title

• B60K16/00 Primary

  Arrangements in connection with power supply of propulsion units in vehicles from forces of nature, e.g. sun or wind (electric propulsion with power supply from forces of nature, e.g. sun or wind, B60L8/00; wind motors specially adapted for installation on vehicles F03D9/32) · CPC title

• H02S10/40

  Mobile PV generator systems · CPC title

• B62D29/005

  preformed metal and synthetic material elements being joined together, e.g. by adhesives · CPC title

• B60K2016/003

  solar power driven · CPC title