Production of amorphous metallic foam by powder consolidation
US-RE47748-E · Dec 3, 2019 · US
US9242297B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9242297-B2 |
| Application number | US-201013260962-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 30, 2010 |
| Priority date | Mar 30, 2009 |
| Publication date | Jan 26, 2016 |
| Grant date | Jan 26, 2016 |
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This method for producing porous sintered aluminum includes: mixing aluminum powder with a sintering aid powder containing titanium to obtain a raw aluminum mixed powder; mixing the raw aluminum mixed powder with a water-soluble resin binder, water, and a plasticizer containing at least one selected from polyhydric alcohols, ethers, and esters to obtain a viscous composition; drying the viscous composition in a state where air bubbles are mixed therein to obtain a formed object prior to sintering; and heating the formed object prior to sintering in a non-oxidizing atmosphere, wherein when a temperature at which the raw aluminum mixed powder starts to melt is expressed as Tm (° C.), a temperature T (° C.) of the heating fulfills Tm−10 (° C.)≦T≦685 (° C.).
Opening claim text (preview).
The invention claimed is: 1. Porous sintered aluminum comprising: metal skeletons having a three-dimensional network structure of perforated sintered metal, wherein pores exist between the metal skeletons, Al—Ti compound is dispersed in the perforated sintered metal, and the pores are formed at an amount of 20 or more pores per linear length of 1 cm, and thereby, an overall porosity is in a range of 70 to 99%, and pores exist in the metal skeleton of the perforated sintered metal.
Aluminium-based alloys · CPC title
with magnesium · CPC title
with copper as the next major constituent · CPC title
the porous part being obtained by foaming · CPC title
in the form of mixed materials (H01M4/668 takes precedence) · CPC title
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