Flame-retardant resin composition and electric wire using same

Patent metadata

Field	Value
Publication number	US-9240260-B2
Application number	US-201214347084-A
Country	US
Kind code	B2
Filing date	Sep 26, 2012
Priority date	Sep 30, 2011
Publication date	Jan 19, 2016
Grant date	Jan 19, 2016

Abstract

The present invention provides a flame-retardant resin composition having excellent flame retardancy, in which generation of a corrosive gas during combustion is suppressed.
The flame-retardant resin composition of the present invention, comprising the below-described component (A) or both of components (A) and (B) as a flame retardant component(s) in a halogen-free thermoplastic resin, wherein the ratio of the components (A) and (B) is 100:0 to 60:40 in terms of mass ratio; the electric conductivity of a gas generated during combustion, which is measured in accordance with IEC 60754-2, is not higher than 10.0 μS/mm; and the flame retardancy rating measured in accordance with the UL94VTM standard is VTM-2 or higher.
Component (A): a (poly)phosphate compound represented by the following Formula (1):

Component (B): a (poly)phosphate compound represented by the following Formula (2):

(wherein, X 1 represents ammonia or a triazine derivative represented by the following Formula (3))

First claim

The invention claimed is:

1. A flame-retardant resin composition, comprising both of the below-described components (A) and (B) as flame retardant components in a halogen-free thermoplastic resin,
wherein, when said flame-retardant resin composition comprises said component (B), the ratio of said components (A) and (B) is 100:0 to 60:40 in terms of mass ratio; the electric conductivity of a gas generated during combustion, which is measured in accordance with IEC 60754-2, is not higher than 10.0 μS/mm; and the flame retardancy rating measured in accordance with the UL94VTM standard is VTM-2 or higher:
component (A): a (poly)phosphate compound represented by the following Formula (1):

(wherein, r represents a number of 1 to 100; Y 1 represents [R 1 R 2 N(CH 2 ) m NR 3 R 4 ], piperazine or a piperazine ring-containing diamine; R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms; R 1 , R 2 , R 3 and R 4 may be the same group or different groups; m represents an integer of 1 to 10; and q represents a number which satisfies a relationship, 0<q≦r+2); and
component (B): a melamine pyrophosphate compound represented by the following Formula (2):

wherein n is 2, p is 2, and X 1 is melamine;

(wherein, Z 1 and Z 2 may be the same or different and are each a group selected from the group consisting of a —NR 5 R 6 group [wherein, R 5 and R 6 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 6 carbon atoms or a methylol group], a hydroxy group, a mercapto group, a linear or branched alkyl group having 1 to 10 carbon atoms, a linear or branched alkoxy group having 1 to 10 carbon atoms, a phenyl group and a vinyl group).

2. The flame-retardant resin composition according to claim 1 , wherein, based on the total amount thereof, the content of nitrogen originated from said component (B) is 0% by mass to less than 4.0% by mass and the total content of nitrogen originated from said component (A) and nitrogen originated from said component (B) is 3.0% by mass to less than 5.75% by mass.

3. The flame-retardant resin composition according to claim 1 , wherein the ratio of said components (A) and (B) is 100:0 to 60:40 in terms of mass ratio and the content of said component (B) is 9 parts by mass or less with respect to 100 parts by mass of said flame-retardant resin composition.

4. The flame-retardant resin composition according to claim 1 , wherein the total content of said components (A) and (B) is 25 to 40% by mass.

5. The flame-retardant resin composition according to claim 1 , which further comprises zinc oxide as a component (C).

6. The flame-retardant resin composition according to claim 1 , wherein said component (A) is a piperazine polyphosphate in which, in said Formula (1), q is 1 and Y 1 is piperazine.

7. The flame-retardant resin composition according to claim 6 , wherein said piperazine polyphosphate is piperazine pyrophosphate.

8. The flame-retardant resin composition according to claim 1 , wherein said thermoplastic resin comprises at least one polyolefin-based resin.

9. The flame-retardant resin composition according to claim 8 , wherein said polyolefin-based resin is a polyethylene-based resin.

10. The flame-retardant resin composition according to claim 1 , which is a halogen-free flame-retardant resin composition.

11. The flame-retardant resin composition according to claim 1 , which is for an electric wire.

12. A halogen-free flame-retardant electric wire or cable, using the halogen-free flame-retardant resin composition for an electric wire according to claim 11 .

Assignees

• Adeka Corp

Inventors

• Hatanaka Tomoyuki
• Nakamura Michio
• Sakurai Hisashi

Classifications

• C08L23/02

  not modified by chemical after-treatment · CPC title

• H01B3/446 Primary

  from vinylacetals · CPC title

• C08K5/49

  Phosphorus-containing compounds {(C08K5/0091 takes precedence)} · CPC title

• H01B3/441

  from alkenes · CPC title

• C08K5/34928

  Salts · CPC title