Toy projectile launcher

Patent metadata

Field	Value
Publication number	US-9239206-B1
Application number	US-201414453582-A
Country	US
Kind code	B1
Filing date	Aug 6, 2014
Priority date	Aug 7, 2013
Publication date	Jan 19, 2016
Grant date	Jan 19, 2016

Abstract

A toy projectile launcher includes a plunger in an air chamber. The plunger is engaged with a spring and is able to be coupled to a non-locking handle. The plunger is movable between an inactive position and a firing position. The non-locking handle moves the plunger from the inactive position to the firing position to compress the spring, and is unable to lock the spring at the firing position. A plunger release mechanism couples and releases the handle from the plunger. In the firing position a trigger is capable of engaging the plunger release mechanism, and the trigger is located at a distance from the non-locking handle such that both the non-locking handle and the trigger cannot be engaged simultaneously by a single hand of a user. Both the non-locking handle and the trigger must be engaged simultaneously to launch the projectile.

First claim

What is claimed is:

1. A toy projectile launcher comprising:
an air chamber;
a barrel in fluid communication with the air chamber, wherein the barrel is configured to hold a projectile;
a plunger located within the air chamber and movable between an inactive position and a firing position;
a spring engaged with the plunger, the spring having a non-energized state when the plunger is in the inactive position and an energized state when the plunger is in the firing position;
a non-locking handle coupleable to the plunger, wherein the handle moves the plunger from the inactive position to the firing position to compress the spring, and the non-locking handle is unable to lock the spring at the firing position;
a plunger release mechanism coupled to the handle, the plunger release mechanism being capable of coupling and releasing the handle from the plunger; and
a trigger capable of engaging the plunger release mechanism when the handle is held in the firing position, the trigger being unable to release the plunger mechanism when the handle in the inactive position, wherein releasing the plunger release mechanism decouples the plunger from the handle and enables the plunger to compress air in the air chamber to launch the projectile, and in the firing position, the trigger is located at a distance from the non-locking handle such that . . . must be engaged simultaneously to launch the projectile.

2. The launcher of claim 1 , further comprising:
a rail, wherein the handle slidably moves on the rail.

3. The launcher of claim 2 , wherein the plunger release mechanism couples the handle to the rail.

4. The launcher of claim 1 , further comprising:
a rod coupled to the trigger, wherein the rod releases the plunger release mechanism when the handle is in the firing position and when the trigger is actuated.

5. The launcher of claim 1 , wherein the plunger release mechanism comprises a lever, and when the handle is in the firing position, the trigger is capable of contacting the lever to decouple the handle from the plunger when the trigger is actuated.

6. The launcher of claim 1 , wherein the handle is configured with a gripping area only along a longitudinal axis of the launcher.

7. The launcher of claim 1 , wherein when the handle is in the firing position, the handle and the trigger are spaced at a distance greater than a grip distance of a user's hand.

8. The launcher of claim 1 , wherein the distance between the handle and the trigger in the firing position is at least 6 inches.

9. The launcher of claim 1 , wherein the non-locking handle is coupled to the plunger and to the spring when moving the handle from the inactive position to the firing position, the spring resists movement of the handle from the inactive position to the firing position, and a user's first hand is required to hold the non-locking handle in the firing position while the user's second hand actuates the trigger.

10. The launcher of claim 1 , wherein the handle is closer to the trigger in the firing position than in the inactive position.

11. The launcher of claim 10 , wherein the non-locking handle is coupled to the plunger and to the spring when moving the handle from the inactive position to the firing position, the spring resists movement of the handle from the inactive position to the firing position, and a user's first hand is required to hold the non-locking handle in the firing position while the user's second hand actuates the trigger.

12. A method of manufacturing a toy projectile launcher, the method comprising:
providing a barrel in fluid communication with an air chamber, wherein the barrel is configured to hold a projectile;
providing a plunger located within the air chamber, wherein the plunger has an inactive position and a firing position;
coupling a spring to the plunger, wherein the spring is biased to be in a non-energized state in the inactive position, and wherein the spring is energized in the firing position;
coupling a non-locking handle to the plunger . . . spring at the firing position;
coupling a plunger release mechanism to the handle . . . handle from the plunger; and
providing a trigger capable of releasing the plunger release mechanism when the handle is held in the firing position, wherein the trigger is unable to release the plunger release mechanism when the handle is in the inactive position, wherein releasing the plunger release mechanism decouples the plunger from the handle and enables the plunger to compress air in the air chamber to launch the projectile, and wherein in the firing position, the trigger is located at a distance from the non-locking handle . . . by a single hand of a user; and
wherein both the non-locking handle and the trigger must be engaged simultaneously to launch the projectile.

13. The method of claim 12 , further comprising providing a rail, wherein the handle slidably moves on the rail.

14. The method of claim 13 , wherein the plunger release mechanism couples the handle to the rail.

15. The method of claim 12 , wherein the plunger release mechanism comprises a lever, and wherein when the handle is in the firing position, the trigger is capable of contacting the lever to decouple the handle from the plunger when the trigger is actuated.

16. The method of claim 12 , wherein the handle is configured with a gripping area only along a longitudinal axis of the launcher.

17. The method of claim 12 , wherein when the handle is in the firing position, the handle and the trigger are spaced at a distance greater than a grip distance of a user's hand.

18. The method of claim 12 , wherein the distance between the handle and the trigger in the firing position is at least 6 inches.

19. The method of claim 12 , wherein the non-locking handle is coupled to the plunger and to the spring when moving the handle from the inactive position to the firing position, wherein the spring resists movement of the handle from the inactive position to the firing position, and wherein a user's first hand is required to hold the non-locking handle in the firing position while the user's second hand actuates the trigger.

Assignees

• Mattel Inc

Inventors

• Nguyen Viet

Classifications

• F41B11/70 Primary

  Details not provided for in F41B11/50 or F41B11/60 · CPC title

• F41B11/642 Primary

  the piston being spring operated · CPC title

• F41C7/02

  Pump-action guns, i.e. guns having a reciprocating handgrip beneath the barrel for loading or cocking · CPC title

• F41B11/646

  Arrangements for putting the spring under tension · CPC title