Method of packaging a fragile item

Patent metadata

Field	Value
Publication number	US-9238517-B2
Application number	US-201314036770-A
Country	US
Kind code	B2
Filing date	Sep 25, 2013
Priority date	Sep 25, 2012
Publication date	Jan 19, 2016
Grant date	Jan 19, 2016

Abstract

A blank includes a main body; at least one support connected to the main body; and at least one support brace connected to at least one of the main body and at least one support. A packaging system includes a blank, the blank including a main body, at least one support connected to the main body, and at least one support brace connected to at least one of the main body and at least one support; and shrinkwrapping. A support may be a panel. A box may be included.

First claim

That which is claimed is:

1. A method of packaging comprising:
obtaining a blank, the blank including a main body with a front surface and a back surface, a first body end, a first support, a second support, and at least one support brace having at least three bend lines, wherein the first support and at least one support brace are at the first body end, wherein the first support includes an outer end, a first side end adjacent to the outer end of the first support, and a second side end adjacent to the outer end and distal from the first side end of the first support, wherein the outer end, the first side end, and the second side end of the first support each define a straight edge, wherein the first side end is angled at a square angle with respect to the outer end of the first support, wherein the second side end is angled at a non-square angle with respect to the outer end of the first support, wherein the second support includes an outer end, a first side end adjacent to the outer end, and a second side end adjacent to the outer end and distal from the first side end of the second support, wherein the outer end, the first side end, and the second side end of the second support each define a straight edge, and wherein the first side end and the second side end are angled at square angles with respect to the outer end of the second support;
placing an item proximate the front surface of the blank;
folding the at least one support brace around the item;
folding the first support at an angle with respect to the main body; and
placing the blank and the item in a box, the box including a front lateral side and a back lateral side distal from the front lateral side, wherein
the blank is placed in the box such that the blank contacts each of the front lateral side and the back lateral side,
the back surface of the main body faces the back lateral side,
the front surface of the main body faces the front lateral side,
the back surface is not in contact the back lateral side, and
the front surface is not in contact with the front lateral side.

2. The method of packaging of claim 1 , further comprising placing shrinkwrap around the item and the blank.

3. The method of packaging of claim 1 , wherein the item is auto glass.

4. The method of packaging of claim 1 , further comprising:
folding the second support at an angle with respect to the main body, the second support extending from the main body in a direction opposite to a direction the first support extends from the main body;
wherein placing the blank and the item in the box includes placing the first support in contact with the front lateral side of the box and placing the second support in contact with the back lateral side of the box.

5. The method of packaging of claim 1 , wherein placing the blank and the item in the box includes inserting the blank between a first side of the box and a second side of the box.

6. The method of packaging of claim 1 , wherein the second support is at a second body end of the main body.

7. The method of packaging of claim 6 , wherein the first support is connected to the first body end and the second support is connected to the second body end, the first body end and the second body end defining a corner, the first support and the second support adjacent to the corner.

8. The method of packaging of claim 1 , wherein the blank includes at least a top body end, a bottom body end, a right body end, and a left body end.

9. The method of packaging of claim 8 , wherein the main body includes eight supports including the first support and the second support, and wherein at least two supports of the eight supports are positioned on each of the top body end, the bottom body end, the left body end, and the right body end.

10. The method of packaging of claim 9 , wherein:
each of the at least two supports positioned on each of the top body end, the bottom body end, the left body end, and the right body end oriented at an angle with respect to the main body.

11. The method of packaging of claim 9 , wherein the at least one support brace includes a first support brace, a second support brace, a third support brace, and a fourth support brace, and wherein folding the at least one support brace around the item includes folding the first support brace, the second support brace, the third support brace, and the fourth support brace around the item placed proximate the main body.

12. The method of packaging of claim 8 , wherein the at least one support brace includes a first support brace, a second support brace, a third support brace, and a fourth support brace, and wherein folding the at least one support brace around the item further comprises:
folding the first support brace at a bottom end such that the first support brace is oriented at an angle with respect to the main body, the bottom end connected to the main body inward on the main body from the top body end, the first support brace having a top end outward on the main body from the top body end;
folding the second support brace at a right end such that the second support brace is oriented at an angle with respect to the main body, the right end connected to the main body inward on the main body from the left body end, the second support brace having a left end outward on the main body from the left body end;
folding the third support brace at a top end such that the third support brace is oriented at an angle with respect to the main body, the top end connected to the main body inward on the main body from the bottom body end, the third support brace having a bottom end outward on the main body from the bottom body end; and
folding the fourth support brace at a left end such that the fourth support brace is oriented at an angle with respect to the main body, the left end connected to the main body inward on the main body from the right body end, the fourth support brace having a right end outward on the main body from the right body end.

13. The method of packaging of claim 1 , further comprising extending a wrapping material around the main body and holding the at least one support brace against the item.

14. The method of claim 1 , wherein the non-square angle is forty-five degrees.

15. A method of erecting and packaging a blank, the method comprising:
obtaining a blank, the blank including a main body with a front surface and a back surface, a first body end, a first support, a second support, and at least one support brace having at least three bend lines, wherein the first support and at least one support brace are at the first body end, wherein the first support includes an outer end, a first side end adjacent to the outer end of the first support, and a second side end adjacent to the outer end and distal from the first side end of the first support, wherein the outer end, the first side end, and the second side end of the first support each define a straight edge, wherein the first side end is angled at a square angle with respect to the outer end of the first support, wherein the second side end is angled at a non-square angle with respect to the outer end of the first support, wherein the second support includes an outer end, a first side end adjacent to the outer end, and a second side end adjacent to the outer end and distal from the first side end of the second support, wherein the outer end, the first side end, and the second side end of the second support each define a straight edge, and wherein the first side end and the second side end are angled at square angles with respect to the outer end of the second support;
folding the at least one support brace at an angl

Assignees

• Pratt Ind Inc
• Pratt Corrugated Holdings Inc

Inventors

• Stopp Michael Anthony

Classifications

• B65D2585/6882

  vehicle parts · CPC title

• B65B2220/16

  Packaging contents into primary and secondary packaging · CPC title

• B65D5/5035 Primary

  Paper elements (in combination with wooden elements B65D5/5095) · CPC title

• B65D85/48

  for glass sheets · CPC title

• B65B53/00 Primary

  Shrinking wrappers, containers, or container covers during or after packaging · CPC title