Charging device for electromotive vehicle

Patent metadata

Field	Value
Publication number	US-9236760-B2
Application number	US-201113805135-A
Country	US
Kind code	B2
Filing date	Jul 4, 2011
Priority date	Jul 5, 2010
Publication date	Jan 12, 2016
Grant date	Jan 12, 2016

Abstract

An AC-DC converter converts an alternating-current voltage, supplied from an external power supply, to a direct-current voltage higher than a peak voltage of the alternating-current voltage, and outputs the direct-current voltage to a first power supply line. In a normal control mode, a DC-DC converter steps down a voltage of the power supply line through on/off control over a switching element to charge a main battery. On the other hand, in an upper arm ON control mode, the DC-DC converter charge the main battery while the switching element is kept in an on state. On the basis of a state of external charging, a control device applies the upper arm ON control mode when a condition that upper arm ON control is applicable is satisfied, and applies the normal control mode when the condition is not satisfied.

First claim

The invention claimed is:

1. A charging device for an electromotive vehicle equipped with an electrical storage device, the charging device including: a first electric power converter that converts an alternating-current voltage, supplied from an external power supply, to a direct-current voltage higher than a peak voltage of the alternating-current voltage and outputs the direct-current voltage to a first power supply line; and a second electric power converter that, during external charging for charging the electrical storage device by the external power supply, converts a direct-current electric power between the first power supply line and a second power supply line that is electrically connected to a positive electrode of the electrical storage device, wherein:
the second electric power converter includes a first switching element that is electrically connected between a first node and the first power supply line, and a first inductor that is electrically connected between the first node and the second power supply line;
the charging device further includes a control device that controls the first and second electric power converters; and
during the external charging, the control device selects either a first control mode in which the electrical storage device is charged through on/off control over the first switching element and a second control mode in which the electrical storage device is charged while the first switching element is kept in an on state, on the basis of a state of the external charging,
wherein the control device selects the second control mode when a voltage of the electrical storage device is higher than the peak voltage of the alternating-current voltage.

2. The charging device according to claim 1 , wherein the control device selects the second control mode when a charging electrical power for charging the electrical storage device is lower than a predetermined level.

3. The charging device according to claim 1 , wherein
the first electric power converter includes:
a rectifier that rectifies the alternating-current voltage supplied from the external power supply and then outputs the rectified voltage to a third power supply line;
a second inductor that is electrically connected between the third power supply line and a second node;
a first diode that is electrically connected between the second node and the first power supply line so that a direction from the second node to the first power supply line is set as a forward direction; and
a second switching element that is electrically connected between the second node and a fourth power supply line that is electrically connected to a negative electrode of the electrical storage device, and wherein
the control device controls on/off states of the second switching element so that a current that passes through the second inductor coincides with a target current that is an absolute value of an alternating current of which a phase coincides with a phase of the alternating-current voltage, and the control device controls an amplitude of the target current on the basis of a voltage of the first power supply line in the first control mode; whereas the control device keeps the amplitude of the target current constant irrespective of the voltage of the first power supply line in the second control mode.

4. The charging device according to claim 1 , wherein, in the first control mode, the control device controls a duty ratio of on/off states of the first switching element on the basis of a difference between a charging current for charging the electrical storage device and a target charging current.

5. The charging device according to claim 1 , wherein, when the state of the external charging satisfies a predetei wined condition that the second control mode is applicable while the first control mode is selected, the control device changes from the first control mode to the second control mode after a voltage of the first power supply line has decreased to a voltage of the electrical storage device.

6. The charging device according to claim 5 , wherein, when the state of the external charging satisfies the predetermined condition, the control device stops the first and second electric power converters and decreases the voltage of the first power supply line through discharging using a discharging resistor.

7. The charging device according to claim 5 , wherein, when the state of the external charging satisfies the predetermined condition, the control device decreases a target voltage of the voltage of the first power supply line, supplied to the second electric power converter, to the voltage of the electrical storage device.

Assignees

• Iyasu Seiji
• Wakimoto Toru
• Itagaki Kenji
• Sugiyama Yoshinobu
• Toyota Motor Co Ltd
• Nippon Soken

Inventors

• Iyasu Seiji
• Wakimoto Toru
• Itagaki Kenji
• Sugiyama Yoshinobu

Classifications

• B60L2210/30

  AC to DC converters · CPC title

• Y02T90/14

  Plug-in electric vehicles · CPC title

• B60L2210/10

  DC to DC converters · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• H02M3/155

  using semiconductor devices only · CPC title