Two-speed transmission and electric vehicle

Patent metadata

Field	Value
Publication number	US-9234565-B2
Application number	US-201214404345-A
Country	US
Kind code	B2
Filing date	May 31, 2012
Priority date	May 31, 2012
Publication date	Jan 12, 2016
Grant date	Jan 12, 2016

Abstract

A two-speed transmission is provided. The transmission comprises a planetary gear train ( 8 ) having a sun gear, a fixed annular gear ( 8 b ), at least one planet gear ( 8 c ) and a planet carrier ( 8 d ). A dual clutch ( 10 ) is disposed between the planetary gear train and a prime mover which outputs rotational movement. The dual clutch is configured to be driven into a first clutching mode in which it kinematically couples the sun gear with the prime mover, and a second clutching mode in which it kinematically couples the planet carrier with the prime mover. And an actuator is configured to selectively drive the dual clutch into one of its first and second clutching modes. An electric vehicle comprises the two-speed transmission.

First claim

What is claimed is:

1. A two-speed transmission, comprising:
a planetary gear train which comprises a sun gear rotatable around a central axis, a fixed annular gear disposed coaxially around the sun gear, at least one planet gear meshing between the sun gear and the annular gear, and a planet carrier which carries the at least one planet gear and is rotatable round the central axis of the sun gear;
a dual clutch disposed between the planetary gear train and a prime mover which outputs a rotational movement, the dual clutch being configured to be driven into a first clutching mode in which the dual clutch kinematically couples the sun gear with the prime mover, and a second clutching mode in which the dual clutch kinematically couples the planet carrier with the prime mover; and
an actuator configured for selectively driving the dual clutch into one of the first and second clutching modes.

2. The two-speed transmission of claim 1 , wherein an output shaft of the prime mover is coaxial with an output gear connected to the planet carrier.

3. The two-speed transmission of claim 1 , wherein the transmission provides a first speed ratio when the dual clutch is in the first clutching mode and a second speed ratio when the dual clutch is in the second clutching mode, the second speed ratio being equal to 1, and the first speed ratio being larger than 1.

4. The two-speed transmission of claim 1 , wherein the dual clutch comprises an input element for receiving the rotational movement from the prime mover, a first output shaft around which the sun gear is mounted, a second output shaft around which the planet carrier is mounted, a first clutching assembly which, in an engaged state when the dual clutch is in the first clutching mode, couples the input element with the first output shaft, and a second clutching assembly which, in an engaged state when the dual clutch is in the second clutching mode, couples the input element with the second output shaft.

5. The two-speed transmission of claim 4 , wherein the actuator is coupled with the first and second clutching assemblies for selectively driving one of the first and second clutching assemblies into the engaged state, while keeping the other one of the first and second clutching assemblies in a disengaged state.

6. The two-speed transmission of claim 4 , wherein the second output shaft extends around the first output shaft, and the first and second output shafts are coupled with each other by a coaxial spline coupling.

7. The two-speed transmission of claim 1 , wherein the actuator comprises an electric, electromagnetic, pneumatic or hydraulic type linear or rotary actuator.

8. An electric vehicle comprising:
a two-speed transmission of claim 1 , wherein the prime mover is an electric motor, the planet carrier of the planetary gear train of the transmission being coupled with at least one wheel of the vehicle; and
a controller connected with the electric motor and the actuator of the transmission for controlling the operations of the electric motor and the actuator.

9. The electric vehicle of claim 7 , wherein the at least one wheel comprises a pair of wheels, and the transmission is coupled with the pair of wheels via a differential.

10. The electric vehicle of claim 7 , wherein the electric motor and the transmission are integrated into a single housing.

11. A two-speed transmission, comprising:
a planetary gear train which comprises a sun gear rotatable around a central axis, a fixed annular gear disposed coaxially around the sun gear, at least one planet gear meshing between the sun gear and the annular gear, and a planet carrier which carries the at least one planet gear and is rotatable round the central axis of the sun gear;
a dual clutch disposed between the planetary gear train and a prime mover which outputs a rotational movement, the dual clutch being configured to be driven into a first clutching mode in which the dual clutch kinematically couples the sun gear with the prime mover, and a second clutching mode in which the dual clutch kinematically couples the planet carrier with the prime mover; and
an actuator configured for selectively driving the dual clutch into one of the first and second clutching modes,
wherein the dual clutch comprises an input element for receiving the rotational movement from the prime mover, a first output shaft around which the sun gear is mounted, a second output shaft around which the planet carrier is mounted, a first clutching assembly which, in an engaged state when the dual clutch is in the first clutching mode, couples the input element with the first output shaft, and a second clutching assembly which, in an engaged state when the dual clutch is in the second clutching mode, couples the input element with the second output shaft,
wherein the actuator is coupled with the first and second clutching assemblies for selectively driving one of the first and second clutching assemblies into the engaged state, while keeping the other one of the first and second clutching assemblies in a disengaged state, and
wherein each of the first and second clutching assemblies comprises a movable clutching element which is axially displaceable, and a stationary clutching element opposing to the movable clutching element.

12. The two-speed transmission of claim 11 , wherein the input element comprises a clutch housing which is configured to be displaced axially by the actuator, the movable clutching element comprising a pressure plate fixed to an interior of the clutch housing, and the stationary clutching element comprising a clutch plate;
wherein the clutch plate of the first clutch assembly is carried by the first output shaft, and the clutch plate of the second clutch assembly is carried by the second output shaft; and
wherein the clutch plates of the first and second clutching assemblies are disposed between the pressure plates of the first and second clutching assemblies.

13. The two-speed transmission of claim 12 , further comprising a lever connected between the actuator and the dual clutch so that the actuator drives the first and second clutching assemblies via the lever.

14. A two-speed transmission, comprising:
a planetary gear train which comprises a sun gear rotatable around a central axis, a fixed annular gear disposed coaxially around the sun gear, at least one planet gear meshing between the sun gear and the annular gear, and a planet carrier which carries the at least one planet gear and is rotatable round the central axis of the sun gear;
a dual clutch operably disposed between the planetary gear train and a prime mover which outputs a rotational movement, the dual clutch being configured to be driven into a first clutching mode in which the dual clutch kinematically couples the sun gear with the prime mover, and a second clutching mode in which the dual clutch kinematically couples the planet carrier with the prime mover; and
an actuator configured for selectively driving the dual clutch into one of the first and second clutching modes.

Assignees

• Zhang Mingliang
• Zhu Futang
• Shu Jie
• Yin Chengliang
• Bosch Gmbh Robert

Inventors

• Zhang Mingliang
• Zhu Futang
• Shu Jie
• Yin Chengliang

Classifications

• F16H3/54

  one of the central gears being internally toothed and the other externally toothed · CPC title

• B60K2001/001

  one motor mounted on a propulsion axle for rotating right and left wheels of this axle · CPC title

• F16H2200/2005

  with one sets of orbital gears · CPC title

• F16H2200/0021

  specially adapted for electric vehicles · CPC title

• F16H2003/445

  without permanent connection between the input and the set of orbital gears · CPC title