Composite structures

Patent metadata

Field	Value
Publication number	US-9234499-B2
Application number	US-201013265289-A
Country	US
Kind code	B2
Filing date	Apr 23, 2010
Priority date	Apr 23, 2009
Publication date	Jan 12, 2016
Grant date	Jan 12, 2016

Abstract

A split core for a composite structure is described. The split core includes a first core layer, a second core layer, and a functional interlayer disposed between the first and second core layers. The first core layer separates the functional interlayer from a functional layer of the composite structure and/or from an outer surface of the composite structure. The thickness of the first core layer is substantially uniform across the composite structure and the distance between the functional interlayer and the functional layer and/or the outer surface of the composite structure is substantially constant across the composite structure.

First claim

The invention claimed is:

1. A composite structure comprising a functional layer and a core, the core comprising:
a first core layer;
a second core layer; and
a functional interlayer disposed between the first and second core layers; wherein the first core layer is disposed between the functional layer and the functional interlayer; the thickness of the first core layer is substantially uniform across the composite structure; and the distance between the functional layer and the functional interlayer is substantially constant across the composite structure; and further wherein the thickness of the second core layer varies across the composite structure to vary the overall thickness of the core, and further wherein the functional layer of the composite structure includes radar absorbing material.

2. The composite structure as claimed in claim 1 , wherein the radar absorbing material comprises circuitry on a woven cloth substrate.

3. The composite structure as claimed claim 1 , wherein the composite structure is of sandwich panel construction.

4. The composite structure as claimed in claim 1 , wherein the composite structure is a section of a wind turbine blade.

5. A wind turbine having a blade comprising the composite structure of claim 3 , or a wind farm comprising at least one such wind turbine.

6. A composite structure comprising an outer surface and a core, the core comprising:
a first core layer;
a second core layer; and
a functional interlayer disposed between the first and second core layers; wherein the first core layer is disposed between the outer surface and the functional interlayer; the thickness of the first core layer is substantially uniform across the composite structure; and the depth of the functional interlayer with respect to the outer surface is substantially constant across the composite structure, and further wherein the thickness of the second core layer varies across the composite structure to vary the overall thickness of the core, and further wherein the functional interlayer includes a radar reflecting layer.

7. The composite structure as claimed in claim 6 , wherein the composite structure is of sandwich panel construction.

8. The composite structure as claimed in claim 6 , wherein the composite structure is a section of a wind turbine blade.

9. A wind turbine having a blade comprising the composite structure of claim 7 , or a wind farm comprising at least one such wind turbine.

10. The composite structure as claimed in claim 6 , wherein the radar reflecting layer includes a layer of carbon tissue.

11. A composite structure comprising a functional layer and a core, the core comprising:
a first core layer;
a second core layer; and
a functional interlayer disposed between the first and second core layers; wherein the first core layer is disposed between the functional layer and the functional interlayer; the thickness of the first core layer is substantially uniform across the composite structure; and the distance between the functional layer and the functional interlayer is substantially constant across the composite structure; and further wherein the thickness of the second core layer varies across the composite structure to vary the overall thickness of the core, and further wherein the composite structure is a section of a wind turbine blade.

12. a composite structure comprising a functional layer and a core, the core comprising:
a first core layer;
a second core layer; and
a functional interlayer disposed between the first and second core layer; wherein the first core layer is disposed between the functional layer and the functional interlayer; the thickness of the first core layer is substantially uniform across the composite structure; and the distance between the functional layer and the functional interlayer is substantially constant across the composite structure; and further wherein the thickness of the second core layer varies across the composite structure to vary the overall thickness of the core, and further wherein the functional interlayer includes a radar reflecting layer.

13. The composite structure as claimed in claim 12 , wherein the radar reflecting layer includes a layer of carbon tissue.

Assignees

• Appleton Steve
• Nielson Knud Stenbaek
• Qinetiq Ltd

Inventors

• Appleton Steve
• Nielson Knud Stenbaek

Classifications

• Y10T428/24314

  Slit or elongated · CPC title

• Y10T428/2495

  Thickness [relative or absolute] · CPC title

• Y10T428/31504

  Composite [nonstructural laminate] · CPC title

• F03D1/065 Primary

  characterised by their construction elements (F03D13/10 takes precedence) · CPC title

• Y10T428/24612

  Composite web or sheet · CPC title