Cooling device and vehicle equipped with the same, and control method for cooling device

Patent metadata

Field	Value
Publication number	US-9233594-B2
Application number	US-201214379648-A
Country	US
Kind code	B2
Filing date	Feb 23, 2012
Priority date	Feb 23, 2012
Publication date	Jan 12, 2016
Grant date	Jan 12, 2016

Abstract

A cooling device utilizes a vapor compression refrigeration cycle including a compressor, a condenser, a receiver, an expansion valve, an evaporator, and an accumulator to cool a heat source with a coolant. The receiver separates the coolant having been subjected to heat exchange by the condenser into gas and liquid. The accumulator separates the coolant having been subjected to heat exchange by the evaporator into gas and liquid. The cooling device opens a switch valve capable of bringing the receiver and the accumulator into communication with each other to move the coolant liquid in the accumulator to the receiver. The cooling device restores the pressure difference between the receiver and the accumulator after the movement of the coolant liquid to the pressure difference before the movement of the coolant liquid by a pressure regulating unit.

First claim

The invention claimed is:

1. A cooling device configured to perform cooling through use of a coolant, comprising:
a compressor configured to compress the coolant;
a first heat exchanger configured to perform heat exchange between the coolant having been compressed and outside air;
a first gas-liquid separating unit configured to separate the coolant having been subjected to the heat exchange by the first heat exchanger into gas and liquid;
a decompressor configured to decompress the coolant from the first gas-liquid separating unit;
a second heat exchanger configured to perform heat exchange between the coolant having been decompressed and air-conditioning air;
a second gas-liquid separating unit configured to separate the coolant having been subjected to the heat exchange by the second heat exchanger into gas and liquid, and supply the coolant to the compressor;
a switch valve configured to switch the first gas-liquid separating unit and the second gas-liquid separating unit into a communicating state to perform coolant transfer of a liquid-phase component from the second gas-liquid separating unit to the first gas-liquid separating unit;
a pressure regulating unit coupled to the first gas-liquid separating unit and the second gas-liquid separating unit and configured to adjust a pressure difference between the first gas-liquid separating unit and the second gas-liquid separating unit; and
a control device,
the control device causing the pressure regulating unit to hold the pressure difference between the first gas-liquid separating unit and the second gas-liquid separating unit before starting the coolant transfer as a reference pressure difference,
the control device controlling the pressure regulating unit after the coolant transfer is terminated such that the pressure difference between the first gas-liquid separating unit and the second gas-liquid separating unit approaches the reference pressure difference having been held.

2. The cooling device according to claim 1 , further comprising:
a first valve configured to interrupt flow of the coolant from the first heat exchanger into the first gas-liquid separating unit;
a second valve configured to interrupt flow of the coolant from the first gas-liquid separating unit into the decompressor;
a third valve configured to interrupt flow of the coolant from the second heat exchanger into the second gas-liquid separating unit; and
a fourth valve configured to interrupt flow of the coolant from the second gas-liquid separating unit into the compressor, wherein
the control device causes the first, second, third, and fourth valves to be closed before starting the coolant transfer, and
the control device causes the first, second, third, and fourth valves to be opened after the coolant transfer is terminated.

3. The cooling device according to claim 2 , wherein
the pressure regulating unit includes
a pressure accumulating unit,
a fifth valve configured to switch the first gas-liquid separating unit and the pressure accumulating unit between communication and out-of-communication, and
a sixth valve configured to switch the second gas-liquid separating unit and the pressure accumulating unit between communication and out-of-communication,
the control device causes the fifth valve and the sixth valve to be opened before starting the coolant transfer, and causes the pressure accumulating unit to hold a resultant pressure difference in the pressure accumulating unit as the reference pressure difference by causing the fifth valve and the sixth valve to be closed, and
the control device causes the fifth valve and the sixth valve to be opened after the coolant transfer is terminated to make the pressure difference between the first gas-liquid separating unit and the second gas-liquid separating unit approach the reference pressure difference.

4. The cooling device according to claim 3 , wherein
the pressure accumulating unit has an elastic body, and
the pressure accumulating unit holds the reference pressure difference with an elastic force of the elastic body.

5. The cooling device according to claim 2 , wherein the control device causes the coolant transfer to be started when the compressor is at a stop.

6. The cooling device according to claim 2 , wherein the control device causes the coolant transfer to be started when the second heat exchanger has a temperature less than or equal to a reference temperature.

7. The cooling device according to claim 2 , wherein the control device causes the coolant transfer to be started after adjusting the second heat exchanger to have a temperature less than or equal to a reference temperature.

8. The cooling device according to claim 2 , wherein the control device predicts temperature rise of the second heat exchanger based on an operating state of the cooling device, and causes the coolant transfer to be started when a predicted temperature is less than or equal to a reference temperature.

9. The cooling device according to claim 1 , wherein the switch valve is opened when the pressure difference is smaller than a threshold value.

10. The cooling device according to claim 1 , further comprising a cooling unit connected in parallel with the second heat exchanger and configured to cool a heat source with the coolant.

11. The cooling device according to claim 1 , wherein the second gas-liquid separating unit is arranged at a position relatively higher than the first gas-liquid separating unit.

12. The cooling device according to claim 11 , wherein
the first gas-liquid separating unit and the second gas-liquid separating unit are formed integrally such that the second gas-liquid separating unit is located above the first gas-liquid separating unit, and
the switch valve is provided at a partition wall between the first gas-liquid separating unit and the second gas-liquid separating unit.

13. The cooling device according to claim 11 , wherein the switch valve is a check valve which is opened when a pressure on the side of the second gas-liquid separating unit, rather than the switch valve, becomes higher than the pressure on the side of the first gas-liquid separating unit by a prescribed value or more.

14. A vehicle capable of running with electric power from a power storage device, comprising:
a rotating electric machine;
a driving device configured to convert electric power from the power storage device to drive the rotating electric machine;
the cooling device as defined in claim 1 ; and
a cooling unit configured to cool at least one of the power storage device and the driving device through use of the cooling device.

15. The vehicle according to claim 14 , wherein the vehicle air-conditions a cabin with the cooling device.

16. A control method for a cooling device configured to perform cooling through use of a coolant,
the cooling device including
a compressor configured to compress the coolant,
a first heat exchanger configured to perform heat exchange between the coolant having been compressed and outside air,
a first gas-liquid separating unit configured to separate the coolant having been subjected to the heat exchange by the first heat exchanger into gas and liquid,
a decompressor configured to decompress the coolant from the first gas-liquid separating unit,
a second heat exchanger configured to perform heat exchange between the coolant having been decompressed and air-conditioning air,
a second gas-liquid separating unit configured to separate the coolant having been subjected to the heat exchange by the second heat exchanger into gas and liquid, and supply the cool

Assignees

• Arai Kunihiko
• Kawakami Yoshiaki
• Toyota Motor Co Ltd

Inventors

• Arai Kunihiko
• Kawakami Yoshiaki

Classifications

• F25B43/006

  Accumulators · CPC title

• H01M10/6569

  Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation (heat pipes H01M10/6552) · CPC title

• F25B2400/16

  Receivers · CPC title

• F25B2700/04

  Refrigerant level · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title