Hybrid porous structure, method of preparing hybrid porous structure, separation membrane including hybrid porous structure, and water treatment device including membrane

Patent metadata

Field	Value
Publication number	US-9233518-B2
Application number	US-201213469661-A
Country	US
Kind code	B2
Filing date	May 11, 2012
Priority date	Nov 29, 2011
Publication date	Jan 12, 2016
Grant date	Jan 12, 2016

Abstract

A hybrid porous structure may include a base template and an ionic polymer coating layer within the base template. The structural framework of the base template itself is non-porous. The base template fills the gaps among a plurality of imaginary spherical bodies stacked in three-dimensions as an imaginary stack. The ionic polymer coating layer is laminated on an inner surface of the base template inside the imaginary spherical bodies. The imaginary spherical bodies may have a pore in the center which is not occupied by the ionic polymer coating layer. The hybrid porous structure may include a plurality of necks, which are openings formed in a contact part where adjacent imaginary spherical bodies contact each other. The necks may be interconnected to the pores located in the center part of the imaginary spherical bodies.

First claim

What is claimed is:

1. A hybrid porous structure comprising:
a base template including a structural framework with inner surfaces defining a plurality of macropores therein, the plurality of macropores being spherically-shaped with a first diameter and connected to adjacent macropores through a plurality of necks, the plurality of necks being openings of a second diameter in the inner surfaces of the structural framework, the second diameter of the necks being less than the first diameter of the macropores, the structural framework of the base template being non-porous; and
an ionic polymer coating layer on the inner surfaces of the base template, the ionic polymer coating layer including 10 to 500 alternately arranged anionic polymer coating and cationic polymer coating layers.

2. The hybrid porous structure of claim 1 , wherein the ionic polymer coating layer includes an ionic salt.

3. The hybrid porous structure of claim 1 , wherein the ionic polymer coating layer has a smooth surface or an uneven surface, the uneven surface including protrusions and depressions where ionic polymers of the ionic polymer coating layer are chain-twisted or clotted.

4. The hybrid porous structure of claim 1 , wherein the ionic polymer coating layer has a coating thickness of about 1 nm to about 10,000 nm.

5. The hybrid porous structure of claim 1 , wherein the second diameter of the plurality of necks have an average ranging from about 10 nm to about 500 nm.

6. The hybrid porous structure of claim 1 , wherein the first diameter of the macropores has an average ranging from about 1 nm to about 100 μm.

7. The hybrid porous structure of claim 1 , wherein the hybrid porous structure has a porosity ranging from about 0.1 to about 95 volume %.

8. The hybrid porous structure of claim 1 , wherein the plurality of macropores are arranged as a close-packed structure.

9. The hybrid porous structure of claim 1 , wherein the base template and the ionic polymer coating layer have a volume ratio ranging from about 99:1 to about 1:6.

10. The hybrid porous structure of claim 1 , wherein the base template is one selected from an inorganic oxide, a thermoplastic resin, a curable resin, and a combination thereof.

11. The hybrid porous structure of claim 1 , wherein
the base template has a base thickness, a first outer surface, an opposing second outer surface, and side surfaces between the first outer surface and the second outer surface, the base thickness being a distance between the first outer surface and the second outer surface,
an actual area of the first and second outer surfaces of the base template is about 1 to about 95% of a total hypothetical area of a plane corresponding to each of the first and second outer surfaces, and
the ionic polymer coating layer within the base template is not exposed through the side surfaces.

12. The hybrid porous structure of claim 11 , wherein the base thickness is about 10 nm to about 1000 μm.

13. A separation membrane comprising the hybrid porous structure according to claim 1 .

14. The separation membrane of claim 13 , further comprising:
a supportive layer so as to be in a form of a composite film.

15. The separation membrane of claim 13 , wherein the separation membrane is a microfiltration (MF) membrane, an ultrafiltration (UF) membrane, a nanofiltration (NF) membrane, a reverse osmosis (RO) membrane, or a forward osmosis (FO) membrane.

16. A forward osmosis water-treatment device comprising:
a feed solution including impurities targeted for purification;
a draw solution having a higher osmotic pressure than the feed solution;
the separation membrane according to claim 15 , the separation membrane including a first side contacting the feed solution and an opposing second side contacting the draw solution;
a separating system configured to separate a draw solute from the draw solution downstream from the separation membrane; and
a connector configured to recycle the draw solute separated by the separating system back to the draw solution contacting the separation membrane.

17. The forward osmosis water-treatment device of claim 16 , further comprising:
an outlet configured to output treated water after the separating system separates the draw solute from the draw solution, the treated water including water from the feed solution that has passed through the separation membrane due to the osmotic pressure.

Assignees

• Kang Hyo
• Yoo Pil Jin
• Han Sung Soo
• Kim Young Hun
• Yeo Seon Ju
• Samsung Electronics Co Ltd

Inventors

• Kang Hyo
• Yoo Pil Jin
• Han Sung Soo
• Kim Young Hun
• Yeo Seon Ju

Classifications

• Y10T428/249955

  Void-containing component partially impregnated with adjacent component · CPC title

• B01D69/105

  Support pretreatment · CPC title

• B01D67/003

  by selective elimination of components, e.g. by leaching · CPC title

• B01D2325/02

  Details relating to pores or porosity of the membranes · CPC title

• B01D2325/16

  Membrane materials having positively charged functional groups · CPC title