Ceramic insert control mechanism

Patent metadata

Field	Value
Publication number	US-9232672-B2
Application number	US-201313738107-A
Country	US
Kind code	B2
Filing date	Jan 10, 2013
Priority date	Jan 10, 2013
Publication date	Jan 5, 2016
Grant date	Jan 5, 2016

Abstract

A control mechanism for an electronic device comprises a cover glass having an aperture defined therein. The aperture extends from an interior to an exterior of the device. A control member is positioned within the aperture, coupled to an actuator. The control member comprises a ceramic insert having a contact surface exposed to the exterior of the housing, operable to actuate the actuator in response to a force on the contact surface. A bearing member is molded about the insert. The bearing member has a hardness less than that of the ceramic insert, and less than that of the cover glass.

First claim

We claim:

1. An electronic device comprising:
a cover having an aperture defined therein;
an actuator positioned within a housing of the electronic device, proximate the aperture; and
a control member positioned within the aperture and coupled to the actuator, the control member comprising:
a ceramic insert having a contact surface exposed to an exterior of the cover, wherein the control member is operable to actuate the actuator in response to a force on the contact surface; and
a bearing member molded about and at least partially encapsulating the ceramic insert, the bearing member comprising:
a bearing portion exposed to an exterior of the electronic device and positioned within the aperture between the insert and the cover; and
a lower portion positioned between and separating the ceramic insert and the actuator; wherein

the bearing member is formed from a material having a hardness less than that of the ceramic insert and less than that of the cover.

2. The electronic device of claim 1 , further comprising a bias member configured to retain the control member within the aperture during operation.

3. The electronic device of claim 1 , wherein the ceramic insert is formed of a substantially single crystal aluminum oxide material.

4. The electronic device of claim 3 , wherein the cover is formed of a transparent ceramic.

5. The electronic device of claim 4 , wherein the transparent ceramic comprises sapphire.

6. The electronic device of claim 5 , wherein the bearing member is formed of a plastic material.

7. The electronic device of claim 1 , further comprising a light source disposed proximate the aperture, the light source configured to illuminate the ceramic insert.

8. The electronic device of claim 7 , wherein the ceramic insert has an index of refraction substantially matching that of the cover.

9. The electronic device of claim 8 , wherein the bearing member has an index of refraction substantially matching that of the ceramic insert and that of the cover.

10. The electronic device of claim 9 , wherein the ceramic insert and bearing member are configured to present a substantially optically matching contact surface for actuation of the control member.

11. An apparatus comprising:
a ceramic cover having an aperture extending from an interior to an exterior of an electronic device;
an actuator positioned within a housing of the electronic device, proximate the aperture; and
a control member positioned within the aperture and coupled to the actuator, the control member comprising:
a substantially single crystal ceramic insert exposed to an exterior of the housing, wherein the control member is operable to actuate the actuator; and
a bearing member disposed about and at least partially encapsulating the ceramic insert, the bearing member comprising:
a bearing portion positioned within the aperture between the insert and the cover; and
a lower portion formed integral with the bearing portion and positioned between and separating the insert and the actuator; wherein

the bearing member is formed from a material having a hardness substantially less than that of the insert and substantially less than that of the cover.

12. The apparatus of claim 11 , wherein the ceramic cover comprises a substantially single crystal sapphire material.

13. The apparatus of claim 12 , wherein the ceramic insert is formed of a substantially single crystal aluminum oxide material.

14. The apparatus of claim 13 , wherein the substantially single crystal aluminum oxide material of the ceramic insert comprises sapphire.

15. The apparatus of claim 11 , wherein the bearing member is formed of a plastic material insert molded about the ceramic insert.

16. The apparatus of claim 11 , wherein the bearing member is formed of a metal.

17. The apparatus of claim 11 , wherein the control member is configured as one of a rocker type switch or a sliding switch operable for actuating the actuator in response to a force on the ceramic insert.

18. A digital electronic device comprising the apparatus of claim 11 in combination with a display, wherein the control member is configured as a pushbutton provided in the ceramic cover.

19. The digital electronic device of claim 18 , wherein the ceramic insert has an index of refraction substantially matching that of the cover.

20. The digital electronic device of claim 19 , wherein the bearing member has an index of refraction substantially matching that of the cover and ceramic insert.

Assignees

• Apple Inc

Inventors

• Kwong Kelvin
• Pope Benjamin J
• Merz Nicholas G

Classifications

• G06F1/1626

  with a single-body enclosure integrating a flat display, e.g. Personal Digital Assistants [PDAs] · CPC title

• H01H13/52

  the contact returning to its original state immediately upon removal of operating force, e.g. bell-push switch · CPC title

• G06F3/0202 Primary

  Constructional details or processes of manufacture of the input device · CPC title

• G06F3/02

  Input arrangements using manually operated switches, e.g. using keyboards or dials · CPC title

• H01H13/04

  Cases; Covers · CPC title