Developer conveyance device, image forming apparatus, and developer conveyance method

Patent metadata

Field	Value
Publication number	US-9229361-B2
Application number	US-201414329292-A
Country	US
Kind code	B2
Filing date	Jul 11, 2014
Priority date	Aug 22, 2013
Publication date	Jan 5, 2016
Grant date	Jan 5, 2016

Abstract

An image forming apparatus includes a developing device; a developer conveyance device including a developer container, a developer reservoir to receive developer discharged from the developer container, and a positive-displacement pump to discharge, from the developer reservoir, developer supplied to the developing device by alternately generating positive pressure and negative pressure due to volume changes; and a controller to control driving of the positive-displacement pump. When the controller recognizes a developer end state of the developer container, the controller lowers a developer conveyance capability of the positive-displacement pump from a setting used before the developer end state is recognized.

First claim

What is claimed is:

1. An image forming apparatus comprising:
a developing device;
a developer conveyance device configured to convey developer to the developing device, the developer conveyance device including,
a developer container,
a developer reservoir configured to receive developer discharged from the developer container,
a positive-displacement pump configured to discharge, from the developer reservoir, developer supplied to the developing device by alternately generating positive pressure and negative pressure due to volume changes, and
a developer amount detector configured to detect an amount of developer in the developer reservoir; and

a controller configured to control driving of the positive-displacement pump, wherein,
when the controller recognizes a developer end state of the developer container, the controller is configured to lower a developer conveyance capability of the positive-displacement pump from a setting used before the developer end state is recognized,
the controller is configured to control driving of the positive-displacement pump according to a signal from the developer amount detector,
the controller is configured to drive the developer container for a set period when the signal from the developer amount detector indicates that the amount of developer in the developer reservoir is not greater than a set amount, and
the controller is configured to recognize the developer end state of the developer container when the amount of developer in the developer reservoir is not increased by driving the developer container for the set period.

2. The image forming apparatus according to claim 1 , wherein, when the developer conveyance capability of the positive-displacement pump is lowered, the controller is configured to drive the developing device until the controller determines that no developer remains in a developer conveyance channel from the developer reservoir to the developing device.

3. The image forming apparatus according to claim 2 , wherein the developing device comprises:
a density sensor configured to detect a density of developer in the developing device, and
when a detection result generated by the density sensor indicates that the density of developer in the developing device falls to or below a set density, the controller is configured to determine that no developer remains in the developer conveyance channel from the developer reservoir to the developing device.

4. The image forming apparatus according to claim 1 , further comprising:
a driving source configured to drive the positive-displacement pump,
wherein the developer conveyance capability is lowered by reducing a rotational frequency of the driving source.

5. The image forming apparatus according to claim 1 , further comprising:
a driving source configured to drive the positive-displacement pump,
wherein the developer conveyance capability is lowered by reducing a duration of operation of the driving source.

6. A developer conveyance device comprising:
a developer container;
a developer reservoir configured to receive developer discharged from the developer container;
a positive-displacement pump configured to discharge, from the developer reservoir, developer supplied to a developing device by alternately generating positive pressure and negative pressure due to volume changes;
a developer amount detector configured to detect an amount of developer in the developer reservoir, wherein,
when a developer end state of the developer container is recognized, a developer conveyance capability of the positive-displacement pump is lowered by a controller from a setting used before the developer end state of the developer container is recognized,
the controller is configured to control driving of the positive-displacement pump according to a signal from the developer amount detector,
the controller is configured to drive the developer container for a set period when the signal from the developer amount detector indicates that the amount of developer in the developer reservoir is not greater than a set amount, and
the controller is configured to recognize the developer end state of the developer container when the amount of developer in the developer reservoir is not increased by driving the developer container for the set period.

7. A developer conveyance method comprising:
temporarily storing developer discharged from a developer container;
discharging, with a positive-displacement pump, the developer temporarily stored by alternately generating positive pressure and negative pressure due to volume changes;
judging whether or not the developer container is in a developer end state;
lowering a developer conveyance capability of the positive-displacement pump, from a setting used before the developer end state is recognized, when the developer container is judged to be in the developer end state;
detecting an amount of the developer temporarily stored;
driving the developer container for a set period after a result of the detecting indicates that the amount of the developer temporarily stored is not greater than a set amount;
recognizing that the developer container is in the developer end state when the amount of the developer temporarily stored is not increased by the driving.

8. The developer conveyance method according to claim 7 , further comprising:
keeping a developing device driving when the developer conveyance capability of the positive-displacement pump is lowered;
detecting a density of the developer in the developing device;
determining that none of the developer remains in a developer conveyance channel to the developing device when it is detected that the density of the developer in the developing device falls to or below a set density; and
stopping the developing device.

9. A controller configured to control a developer conveyance device, the developer conveyance device including a developer reservoir and a positive displacement pump configured to discharge developer received from a developer container, the controller comprising:
a memory and a processor, the memory containing computer readable code that, when executed by the processor, configures the processor to:
recognize a developer end state of the developer container,
control driving of the positive-displacement pump according to a signal from a developer amount detector, the signal indicating an amount of developer in the developer reservoir, and
drive the developer container for a given period after a result of detecting the signal from the developer amount detector indicates that the amount of developer temporarily stored in the developer reservoir is not greater than a given amount.

Assignees

• Matsumoto Junichi
• Tsuda Kiyonori
• Takami Nobuo
• Takahashi Yutaka
• Mikuniya Kentaro
• Kondoh Keinosuke
• Muto Tetsuya
• Ricoh Co Ltd

Inventors

• Matsumoto Junichi
• Tsuda Kiyonori
• Takami Nobuo
• Takahashi Yutaka
• Mikuniya Kentaro
• Kondoh Keinosuke
• Muto Tetsuya

Classifications

• G03G15/0879 Primary

  for dispensing developer from a developer cartridge not directly attached to the development unit · CPC title

• G03G15/553

  Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job · CPC title

• G03G2221/183

  Process cartridge · CPC title

• G03G15/0824 Primary

  Physics · mapped topic

• G03G2215/0888

  Arrangements for detecting toner level or concentration in the developing device · CPC title