Bicycle drive unit

Patent metadata

Field	Value
Publication number	US-9227694-B2
Application number	US-201313955363-A
Country	US
Kind code	B2
Filing date	Jul 31, 2013
Priority date	Jul 31, 2013
Publication date	Jan 5, 2016
Grant date	Jan 5, 2016

Abstract

A bicycle drive unit includes a crank axle, a motor, an output member and a torque combining mechanism. The crank axle is rotatable about a first rotational axis. The motor has an output shaft rotatable about a second rotational axis. The output member is rotatable about the first rotational axis in a first rotational direction as the crank axle rotates about the first rotational axis in the first rotational direction. The torque combining mechanism operatively couples the output shaft of the motor to the output member to transmit rotation of the output shaft of the motor to the output member. The torque combining mechanism operatively separates the output shaft of the motor from the output member for preventing rotation of the crank axle from being transmitted to the output shaft of the motor as the crank axle rotates about the first rotational axis in a second rotational direction.

First claim

What is claimed is:

1. A bicycle drive unit comprising:
a crank axle rotatable about a first rotational axis;
a motor having an output shaft rotatable about a second rotational axis;
an output member rotatable about the first rotational axis in a first rotational direction as the crank axle rotates about the first rotational axis in the first rotational direction, and rotatable about the first rotational axis in a second rotational direction as the crank axle rotates about the first rotational axis in the second rotational direction, the second rotational direction being opposite the first rotational direction, and
a torque combining mechanism operatively coupling the output shaft of the motor to the output member to transmit rotation of the output shaft of the motor to the output member, the torque combining mechanism being configured to operatively separate the output shaft of the motor from the output member for preventing rotation of the crank axle from being transmitted to the output shaft of the motor as the crank axle rotates about the first rotational axis in the second rotational direction.

2. The bicycle drive unit according to claim 1 , wherein
the output member is rotatable relative to the crank axle.

3. The bicycle drive unit according to claim 1 , wherein
the output member is configured to be attached to a front sprocket wheel.

4. The bicycle drive unit according to claim 1 , wherein
the torque combining mechanism includes a one-way clutch that is operatively disposed between the output shaft of the motor and the output member, the one-way clutch operatively coupling the output shaft of the motor to the output member as the crank axle rotates about the first rotational axis in the first rotational direction, and the one-way clutch operatively separating the output shaft of the motor from the output member for preventing the rotation of the crank axle from being transmitted to the output shaft of the motor as the crank axle rotates about the first rotational axis in the second rotational direction.

5. The bicycle drive unit according to claim 4 , wherein
the torque combining mechanism includes a torque transmission part rotatable about the first rotational axis, the torque transmission part being operatively coupled to the output shaft of the motor.

6. The bicycle drive unit according to claim 5 , wherein
the one-way clutch includes an engagement pawl pivotally arranged between a release position and an engagement position, the engagement pawl being configured to engage with a toothed portion of the torque transmission part of the torque combining mechanism as the crank axle rotates about the first rotational axis in the first rotational direction, the engagement pawl being configured to be disengaged from the toothed portion of the torque transmission part of the torque combining mechanism as the crank axle rotates about the first rotational axis in the second rotational direction.

7. The bicycle drive unit according to claim 6 , wherein
the one-way clutch further includes a biasing member biasing the engagement pawl towards the engagement position.

8. The bicycle drive unit according to claim 5 , wherein
the one-way clutch includes an engagement member pivotally arranged between a release position and an engagement position, the engagement member being configured to frictionally engage with an inner peripheral surface of the torque transmission part of the torque combining mechanism as the crank axle rotates about the first rotational axis in the first rotational direction, the engagement member being configured to be at least frictionally disengaged from the inner peripheral surface of the torque transmission part of the torque combining mechanism as the crank axle rotates about the first rotational axis in the second rotational direction.

9. The bicycle drive unit according to claim 8 , wherein
the one-way clutch further includes a biasing member biasing the engagement member towards the release position.

10. The bicycle drive unit according to claim 9 , further comprising
a control part configured to move the engagement member towards the engagement position as the crank axle rotates about the first rotational axis in the first rotational direction.

11. The bicycle drive unit according to claim 10 , further comprising
a contact part configured to transmit the rotation of the crank axle to the output member as the crank axle rotates about the first rotational axis in the second rotational direction.

12. The bicycle drive unit accord ng to claim 7 , further comprising
a control part configured to move the engagement pawl towards the release position as the crank axle rotates about the first rotational axis in the second rotational direction.

13. The bicycle drive unit according to claim 12 , further comprising:
a rotation transmitting member including the control part and an inside surface, the inside surface being arranged to contact a contact surface of a projection part of the output member to transmit the rotation of the crank axle to the output member as the crank axle rotates about the first rotational axis in the second rotational direction.

14. The bicycle drive unit according to claim 7 , wherein
the toothed portion is disposed on an inner peripheral surface of the torque transmission part of the torque combining mechanism.

15. The bicycle drive unit according to claim 7 , wherein
the toothed portion is disposed on an outer peripheral surface of the torque transmission part of the torque combining mechanism.

16. The bicycle drive unit according to claim 1 , further comprising:
a rotation transmitting member non-rotatably coupled to the crank axle, the rotation transmitting member being arranged and configured to be rotatable relative to the output member within a limited range of relative rotation.

17. The bicycle drive unit according to claim 16 , wherein
a plurality of recesses are circumferentially arranged on an inner peripheral surface of the rotation transmitting member, and a plurality of projections are circumferentially arranged on an outer peripheral surface of the output member, the recesses and projections being arranged and configured to contact one another and prevent relative rotation between the output member and the rotation transmitting member beyond the limited range.

18. The bicycle drive unit according to claim 5 , further comprising:
a rotation transmitting member non-rotatably coupled to the crank axle, the rotation transmitting member being rotatable relative to the output member within a limited range of relative rotation,
the torque transmission part being rotatably supported on an outer peripheral surface of the rotation transmitting member.

Assignees

• Shimano Kk

Inventors

• Hino Tetsuya
• Noda Shinichiro

Classifications

• B62M6/55 Primary

  power-driven at crank shafts parts · CPC title

• B62M2700/003

  Operations & Transport · mapped topic

• B62M6/40

  Rider propelled cycles with auxiliary electric motor · CPC title

• B62M9/00

  Transmissions characterised by use of an endless chain, belt, or the like (cycle chain guards B62J13/00) · CPC title