Conductive composition, conductive member, conductive member production method, touch panel, and solar cell

Patent metadata

Field	Value
Publication number	US-9224518-B2
Application number	US-201414492764-A
Country	US
Kind code	B2
Filing date	Sep 22, 2014
Priority date	Mar 23, 2012
Publication date	Dec 29, 2015
Grant date	Dec 29, 2015

Abstract

The conductive composition contains at least (a) conductive metal fibers, and (b) at least one compound selected from a compound represented by the following Formula (1) and a compound represented by the following Formula (2). In Formula (1), each of R 1 and R 2 independently represents an alkyl group, an aryl group, an alkoxy group, an aryloxy group, or a halogen atom, and R 3 represents an alkyl group or an aryl group. The compound represented by Formula (1) may include a structure that plural compounds represented by Formula (1) are linked to each other in a single molecule. In Formula (2), each of R 4 and R 5 independently represents an alkyl group. The compound represented by Formula (2) may include a structure that plural compounds represented by Formula (2) are linked to each other.

First claim

What is claimed is:

1. A conductive member comprising:
a substrate; and
a conductive layer which is disposed on the substrate,
wherein:
the conductive layer is a layer containing a cured sol-gel substance as a matrix, and
the cured sol-gel substance is formed by curing a conductive composition containing the following component (a), component (b), and component (c):
(a) conductive metal fibers having an average minor-axis length from 1 nm to 150 nm and an aspect ratio from 100 to 1,000,000;
(b) at least one compound selected from a compound represented by the following Formula (1) and a compound represented by the following Formula (2); and
(c) a polymerizable compound that can form the cured sol-gel substance as a matrix, the polymerizable compound being an alkoxide compound represented by the following Formula (12),
M(OR p ) a R q 4- a   (12)

wherein in Formula (1), each of R 1 and R 2 independently represents an alkyl group, an aryl group, an alkoxy group, an aryloxy group, or a halogen atom, and R 3 represents an alkyl group or an aryl group, at least two among R 1 , R 2 , and R 3 may be linked to each other through an organic group having a valency of 2 or higher or a single bond, the Formula (1) may include a structure that plural compounds represented by Formula (1) are linked to each other through an organic group having a valency of 2 or higher or through a single bond,
in Formula (2), each of R 4 and R 5 independently represents an alkyl group, R 4 and R 5 may be linked to each other through an organic group having a valency of 2 or higher or through a single bond, moreover, the Formula (2) may include a structure such that plural compounds represented by Formula (2) are linked to each other through an organic group having a valency of 2 or higher or through a single bond, and
in Formula (12), M represents an element selected from Si, Ti, Al, and Zr; each of Rp and Rq independently represents a hydrogen atom or a hydrocarbon group; and a represents an integer from 2 to 4.

2. The conductive member according to claim 1 , further comprising, on the conductive layer, a soluble protective layer containing at least a water-soluble polymer.

3. The conductive member according to claim 1 ,
wherein the surface resistance of the conductive layer is from 1 Ω/square to 1,000 Ω/square.

4. The conductive member according to claim 1 ,
wherein the conductive layer has a conductive region and a non-conductive region.

5. The conductive member according to claim 1 , further comprising, between the substrate and the conductive layer, at least one intermediate layer.

6. A touch panel comprising the conductive member according to claim 1 .

7. A solar cell comprising the conductive member according to claim 1 .

8. A conductive member production method comprising forming a conductive layer using the following component (a), component (b), and component (c),
wherein,
the component (a) is conductive metal fibers having an average minor-axis length from 1 nm to 150 nm and an aspect ratio from 100 to 1,000,000;
the component (b) is at least one compound selected from a compound represented by the following Formula (1) and a compound represented by the following Formula (2); and
the component (c) is a polymerizable compound that can form a cured sol-gel substance as a matrix wherein the polymerizable compound is an alkoxide compound represented by the following Formula (12),
M(OR p ) a R q 4- a   (12)

in Formula (1), each of R 1 and R 2 independently represents an alkyl group, an aryl group, an alkoxy group, an aryloxy group, or a halogen atom, and R 3 represents an alkyl group or an aryl group, at least two among R 1 , R 2 , and R 3 may be linked to each other through an organic group having a valency of 2 or higher or a single bond, the Formula (1) may include a structure such that plural compounds represented by Formula (1) are linked to each other through an organic group having a valency of 2 or higher or through a single bond,
in Formula (2), each of R 4 and R 5 independently represents an alkyl group, R 4 and R 5 may be linked to each other through an organic group having a valency of 2 or higher or through a single bond, moreover, the Formula (2) may include a structure such that plural compounds represented by Formula (2) are linked to each other through an organic group having a valency of 2 or higher or through a single bond, and
in Formula (12), M represents an element selected from Si, Ti, Al, and Zr; each of Rp and Rq independently represents a hydrogen atom or a hydrocarbon group; and a represents an integer from 2 to 4.

9. The conductive member production method according to claim 8 ,
wherein in forming the conductive layer, the steps include:
applying a conductive composition, which contains the component (a) and the component (b) onto the substrate, and then,
applying the component (c), and
curing the component (c) to form the conductive layer containing the component (a) and the component (b) in the matrix of the cured sol-gel substance of the component (c).

10. The conductive member production method according to claim 8 ,
wherein in forming the conductive layer, the steps include:
applying a conductive composition, which contains the component (a), the component (b) and the component (c) onto the substrate, and
curing the component (c) to form the conductive layer containing the component (a) and the component (b) in the matrix of the cured sol-gel substance of the component (c).

11. A conductive member production method for producing a conductive member having a patterned conductive layer, the method comprising:
providing a photoresist layer to the conductive member according to claim 1 that has the substrate and the conductive layer;
forming a photoresist layer in the form of a pattern by exposing the photoresist layer to light in the form of a pattern and developing the photoresist layer; and
etching the conductive layer through the photoresist layer in the form of a pattern.

12. The conductive member according to claim 1 ,
wherein the ratio of the content of the (c) polymerizable compound that can form a matrix to the (a) conductive metal fibers ((c)/(a)) is 0.001/1 to 100/1 in terms of a mass ratio.

13. The conductive member according to claim 1 ,
wherein the content of (b) at least one compound selected from a compound represented by Formula (1) and a compound represented by Formula (2) is from 0.005 mmol to 30 mmol per 1 g of the (a) conductive metal fibers.

14. The conductive member according to claim 1 ,
wherein at least one of the R 1 and R 2 in Formula (1) is an alkoxy group or an aryloxy group, and R 3 is an aryl group.

15. The conductive member according to claim 1 ,
wherein the conductive composition further includes at least one kind of the compound represented by the following Formulae (3) to (11),

wherein in Formula (3), V 3 represents a hydrogen atom or a substituent,
in Formula (4), V 4 represents a hydrogen atom or a substituent,
in Formula (5), V 5 represents a hydrogen atom or a substituent, and each of R 51 and R 52 independently represents a hydrogen atom or a group that can be substituted with a nitrogen atom,
in Formula (6), V 6 represents a hydrogen atom or a substituent, and each of R 61 and R 62 independently represents a hydrogen atom or a group

Assignees

• Fujifilm Corp

Inventors

• Matsumura Tokihiko
• Oya Toyohisa
• Furukawa Kazushi

Classifications

• Y02E10/50

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