Image forming apparatus for image failure prevention

Patent metadata

Field	Value
Publication number	US-9223248-B2
Application number	US-201313955744-A
Country	US
Kind code	B2
Filing date	Jul 31, 2013
Priority date	Aug 1, 2012
Publication date	Dec 29, 2015
Grant date	Dec 29, 2015

Abstract

An image forming apparatus according to the invention includes a light source, an image carrier, a developer carrier, a supply member, and a controller. The light source emits light in accordance with printing data. The image carrier carries on a surface thereof a latent image based on the emitted light out of the light source. The developer carrier develops the latent image carried on the image carrier. The supply member supplies a developer to the developer carrier. The controller controls a voltage between the developer carrier and the supply member in accordance with a light emitting amount of the light source at a prescribed use amount.

First claim

What is claimed is:

1. An image forming apparatus comprising:
a first developing unit utilizing a first developer;
a second developing unit utilizing a second developer;
a first light source for emitting light in accordance with printing data, the first light source corresponding to the first developing unit;
a second light source for emitting light in accordance with printing data, the second light source corresponding to the second developing unit;
the first developing unit includes:
a first image carrier carrying on a surface thereof a latent image based on the emitted light;
a first developer carrier for developing the latent image on the image carrier; and
a first supply member for supplying a first developer to the first developer carrier, wherein the first developer includes an organic colorant;

the second developing unit includes:
a second image carrier carrying on a surface thereof a latent image based on the emitted light;
a second developer carrier for developing the latent image on the image carrier; and
a second supply member for supplying a second developer to the second developer carrier, wherein the second developer includes a metallic colorant, and
a controller for controlling a first voltage between the first developer carrier and the first supply member and a second voltage between the second developer carrier and the second supply member in accordance with a measured use of the image forming apparatus,

wherein:
if a first developer consumption rate corresponding to the measured use is below a threshold value, a first correction value is applied to the first voltage between the first developer carrier and the first supply member, and

if a second developer consumption rate corresponding to the measured use is below the threshold value, a second correction value is applied to the second voltage between the second developer carrier and the second supply member, and wherein the second correction value is greater than the first correction value.

2. The image forming apparatus according to claim 1 , further comprising:
a calculating section for calculating the first developer consumption rate and the second developer consumption rate, corresponding to the measured use; and
an operating section for operating first and second correction values by using the respective first and second developer consumption rates calculated at the calculating section,
wherein the controller controls the first voltage and the second voltage by using the result from the calculating section and the operating section.

3. The image forming apparatus according to claim 2 , wherein the measured use is a prescribed rotation number of the first developer carrier or the second developer carrier.

4. The image forming apparatus according to claim 2 , wherein the measured use is a prescribed number of recording medium sheets to which the developer image is transferred.

5. The image forming apparatus according to claim 4 , wherein the prescribed number is not less than 100.

6. The image forming apparatus according to claim 5 , wherein the prescribed number of recording medium sheets is 500.

7. The image forming apparatus according to claim 2 , wherein the first developer consumption rate is a ratio of an actually exposed dot number to an exposable dot number, associated with the first developing unit, and wherein the second developer consumption rate is a ratio of an actually exposed dot number to an exposable dot number, associated with the second developing unit.

8. The image forming apparatus according to claim 2 , wherein, if at least one of the calculated first developer and second developer consumption rates is less than a second threshold value, the controller increases the first voltage and the second voltage, wherein the increased voltage is less than that in a case where the consumption rate is not less than the threshold value.

9. The image forming apparatus according to claim 8 , wherein the controller increases the voltage by adding at least one of:
the first correction value obtained using the first developer consumption rate, and the second correction value obtained using the second developer consumption rate, to the first voltage and the second voltage.

10. The image forming apparatus according to claim 2 , further comprising a measured use measuring section for measuring the measured use,
wherein the calculating section calculates the first and second consumption rates at each time when the measured use reaches a third threshold value.

11. The image forming apparatus according to claim 1 , wherein the second developer includes a white colorant.

12. The image forming apparatus according to claim 1 , wherein the metallic colorant is a metallic oxide.

13. The image forming apparatus according to claim 12 , wherein the metallic oxide is titanium oxide.

14. The image forming apparatus according to claim 1 , wherein the first voltage and the second voltage are calculated according to the number of printing sheets and the consumption rate.

15. The image forming apparatus according to claim 1 , wherein the smaller a value of at least one of the first and second consumption rates, the smaller an absolute value of the first voltage or the second voltage becomes, wherein the absolute value corresponds to the smaller value of the at least one of the first and second consumption rates.

16. The image forming apparatus according to claim 1 , wherein the second correction value of the second voltage of the second developing unit is greater than the first correction value of the first voltage of the first developing unit with respect to the consumption rate.

17. The image forming apparatus according to claim 1 , wherein, when at least one of the first consumption rate and the second consumption rate, is below the threshold value, a correction is performed in accordance with the respective one of the first and second consumption rate, and when the at least one of the first consumption rate and the second consumption rate is greater than the threshold value, the correction is not performed in accordance with the respective first consumption rate and the second consumption rate.

Assignees

• Oki Data Kk

Inventors

• Kawano Masahiro
• Ishii Takeshi

Classifications

• G03G15/0808 Primary

  characterised by the developer supplying means, e.g. structure of developer supply roller · CPC title

• G03G15/0848 Primary

  Arrangements for testing or measuring developer properties or quality, e.g. charge, size, flowability · CPC title

• G03G15/065

  Arrangements for controlling the potential of the developing electrode · CPC title