Inertial energy generator for supplying power to a downhole tool

Patent metadata

Field	Value
Publication number	US-9206672-B2
Application number	US-201313843765-A
Country	US
Kind code	B2
Filing date	Mar 15, 2013
Priority date	Mar 15, 2013
Publication date	Dec 8, 2015
Grant date	Dec 8, 2015

Abstract

A downhole power supply is provided that includes an energy storage adapted to operate at high temperatures, and a rotary inertial energy generator to capture the shock energy and vibrational energy of downhole movement of the drill string. The energy storage may include at least one ultracapacitor.

First claim

What is claimed is:

1. A rotational inertial energy generator (RIEG) comprising
an inertial mass rotating around a central axis;
a ratcheting assembly that prevents the mass from rotating in one direction while providing a free-wheeling motion in the other direction; and
a rotor/stator assembly, wherein the rotor/stator assembly is configured to translate shock and vibration energy of the inertial mass into electrical energy.

2. The RIEG of claim 1 , wherein the RIEG is configured to provide electrical energy to a downhole tool.

3. The RIEG of claim 1 , wherein the RIEG is disposed in a hermetically sealed housing.

4. A power supply adapted to supply power to a downhole tool, the power supply comprising:
an energy generator coupled to a control circuit and a rechargeable energy storage device that is configured to operate at a temperature within a temperature range between about minus 40 degrees Celsius to about 210 degrees Celsius;
wherein the energy generator comprises an inertial energy generator (IEG) that is configured for translating shock and vibration energy experienced by the IEG, into electrical energy; and wherein the control circuit is configured for receiving electrical energy from the IEG and storing the electrical energy in the rechargeable energy storage device.

5. The power supply of claim 4 , wherein the IEG is directionally biased.

6. The power supply of claim 4 , further comprising:
at least one additional energy generator coupled to the control circuit;
wherein the at least one additional energy generator comprises an IEG that is configured for translating shock and vibration energy experienced by the IEG into electrical energy; and wherein the control circuit is further configured for receiving electrical energy from the at least one additional energy generator and storing the electrical energy in the rechargeable energy storage device.

7. The power supply of claim 6 , wherein each IEG is oriented to harvest vibrational energy of a predetermined direction.

8. The power supply of claim 7 , wherein each IEG is aligned in the same direction.

9. The power supply of claim 7 , wherein each IEG is aligned in a different direction.

10. The power supply of claim 4 , wherein the IEG is an RIEG of claim 1 , which comprises a ratchet and pawl.

11. The power supply of claim 10 , wherein the RIEG comprises an eccentric mass.

12. The power supply of claim 10 , wherein the RIEG comprises a concentric mass.

13. The power supply of claim 10 , wherein the RIEG is a directionally biased.

14. The power supply of claim 4 , wherein the power supply is configured to continuously provide power to a load.

15. The power supply of claim 4 , wherein the power supply is configured to periodically provide power to a load.

16. The power supply of claim 4 , wherein the power supply is configured to provide alternating current (AC) to a load.

17. The power supply of claim 4 , wherein the power supply is configured to provide direct current (DC) to the load.

18. The power supply of claim 4 , wherein the power supply is disposed in a hermetically sealed housing.

19. The power supply of claim 4 , wherein the rechargeable energy storage device is an ultracapacitor string.

20. The power supply of claim 19 , wherein the ultracapacitor is configured to operate at a temperature within a temperature range between about 80 degrees Celsius to about 210 degrees Celsius.

21. A method of generating power comprising
rotating an inertial mass around a central axis;
preventing the mass from rotating in one direction while providing a freewheeling motion in the other direction with a ratcheting assembly; and
translating shock and vibration energy of the inertial mass into electrical energy.

22. The method of claim 21 , the method comprises utilizing a RIEG of claim 1 .

23. The method of claim 21 , wherein the shock and vibration energy of the inertial mass is generated by shock and vibration experienced in a downhole environment.

24. The method of claim 21 , further comprising providing power directly to a downhole tool.

25. The method of claim 21 , further comprising storing power in a rechargeable energy storage device before use by a downhole tool.

Assignees

• Fastcap Systems Corp

Inventors

• Cooley John J
• Signorelli Riccardo
• Lane Joseph

Classifications

• F03G7/08

  recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine · CPC title

• H02K7/1853

  driven by intermittent forces · CPC title

• E21B41/0085 Primary

  Adaptations of electric power generating means for use in boreholes · CPC title

• Y10T307/522

  Cross-Sectional Technologies · mapped topic