Method for stopping operation of reactor

Patent metadata

Field	Value
Publication number	US-9200210-B2
Application number	US-201214007473-A
Country	US
Kind code	B2
Filing date	Mar 15, 2012
Priority date	Mar 30, 2011
Publication date	Dec 1, 2015
Grant date	Dec 1, 2015

Abstract

The method for stopping operation of a reactor is provided with a stop step of stopping supply of a synthesis gas containing a carbon monoxide gas and a hydrogen gas into the reactor; a slurry discharge step of discharging slurry from the reactor; a steam supply step of supplying steam higher in temperature than the decomposition temperatures of metal carbonyls into the reactor, thereby discharging gaseous matters inside the reactor; and a carbon monoxide gas detecting step of detecting an amount of carbon monoxide gas contained in the gaseous matters discharged from the reactor. In the steam supply step, supply of the steam is stopped when an amount of the detected carbon monoxide gas continuously declines to be lower than a predetermined reference value.

First claim

The invention claimed is:

1. A method for stopping the operation of a reactor configured to accommodate a slurry and to synthesize hydrocarbon compounds by supplying a synthesis gas containing carbon monoxide gas and hydrogen gas to the reactor, the method comprising:
a stop step of stopping the supply of the synthesis gas into the reactor;
a slurry discharge step of discharging the slurry from the reactor after the stop step;
an inert gas-filling step of filling an inert gas into the reactor from the bottom thereof after the slurry discharge step so as to purge gaseous matter from the reactor;
a steam supply step of supplying steam that is higher in temperature than the decomposition temperature of metal carbonyls into the reactor from a bottom thereof after the inert gas filling step, thereby decomposing metal carbonyls inside the reactor and discharging the inert gas containing carbon monoxide gas generated by metal carbonyl decomposition from the reactor through a discharge line connected to a top of the reactor;
a carbon monoxide gas detecting step of detecting the concentration of the carbon monoxide gas contained in the inert gas discharged from the reactor through the discharge line;
a step of estimating the remaining amount of the metal carbonyls inside the reactor from the concentration of the carbon monoxide gas detected in the carbon monoxide gas-detecting step based on a correlation between the concentration of the carbon monoxide gas discharged from the reactor and the remaining amount of metal carbonyls inside the reactor, wherein the correlation is obtained by a previously performed verification test; and
a step of stopping the supply of the steam when the concentration of the carbon monoxide gas is equal to or lower than a predetermined reference value.

2. The method for stopping operation of a reactor according to claim 1 , further comprising:
an air supply step of supplying air into the reactor from the bottom thereof after the steam supply step, thereby discharging the inert gas from the reactor through the discharge line;
an oxygen gas detecting step of detecting the concentration of oxygen gas in the inert gas discharged from the reactor through the discharge line;
a step of estimating an amount of the oxygen gas inside the reactor based on an the concentration of the oxygen gas detected in the oxygen gas detecting step; and
a step of stopping the supply of the air on the basis of the amount of the oxygen gas inside the reactor.

Assignees

• Arai Shinya
• Japan Oil Gas & Metals Jogmec
• Inpex Corp
• Jx Nippon Oil & Energy Corp
• Japan Petroleum Exploration Co
• Cosmo Oil Co Ltd
• Nippon Steel & Sumikin Eng Co

Inventors

• Arai Shinya

Classifications

• C10G2/342

  with moving solid catalysts · CPC title

• Y02P30/20

  using bio-feedstock · CPC title

• C10G2300/4031

  Start up or shut down operations · CPC title

• C10G2/33 Primary

  characterised by the catalyst used · CPC title

• C10G3/60 Primary

  Controlling or regulating the processes · CPC title