Mold adapted to receive a preform of a composite part and corresponding molding method

Patent metadata

Field	Value
Publication number	US-9199395-B2
Application number	US-201213682335-A
Country	US
Kind code	B2
Filing date	Nov 20, 2012
Priority date	May 25, 2010
Publication date	Dec 1, 2015
Grant date	Dec 1, 2015

Abstract

A mold including: a central core having a side wall with a plane external surface; an internal mold element having an internal surface facing the external surface of the central core, with surfaces inclined to the vertical in order to form an angle of clearance, and a substantially vertical external surface; an external mold element fitted against the internal mold element and having a substantially vertical internal surface facing the external surface of the internal mold element; at least one of the facing surfaces being designed to receive a substantially vertical lateral preform so that the internal mold element and the external mold element are suitable for clamping said lateral preform.

First claim

The invention claimed is:

1. A mold adapted to receive a preform for a part of composite material and in which the preform is adapted to be impregnated by injection of resin to form the part of composite material and comprises at least one substantially vertical lateral preform, the mold comprising:
a central core comprising at least one lateral wall which has a flat outside surface;
an inside mold member having an inside surface turned towards the outside surface of the central core, with the surfaces being inclined relative to the vertical to form a draft angle, the inside mold member also having a substantially vertical outside surface; and
an outside mold member mounted against the inside mold member and which has a substantially vertical inside surface, such that the inside surface of the outside mold member is turned towards the outside surface of the inside mold member;
wherein the inside surface of the outside mold member or a facing outside surface of the inside mold member being adapted to receive the lateral preform, such that the inside mold member and the outside mold member are adapted to clamp the lateral preform;
wherein the inside surface, inclined relative to the vertical, of the inside mold member bears grooves adapted to form, with the outside surface of the at least one lateral wall of the central core, flow channels for the resin, when the inside mold member is disposed against the outside surface of the at least one lateral wall of the central core.

2. The mold according to claim 1 , wherein the outside surface of the inside mold member is adapted to receive a layer of material to form a sub-preform of the lateral preform.

3. The mold according to claim 2 , wherein a cavity is formed in the outside surface of the inside mold member, such that the sub-preform is adapted to cover the cavity.

4. The mold according to claim 2 , wherein the inside surface of the outside mold member is adapted to receive a layer of material to form a second sub-preform of the lateral preform.

5. The mold according to claim 4 , wherein the inside mold member and the outside mold member are adapted to clamp the two sub-preforms, the uniting of which forms the lateral preform when the mold members are mounted against each other.

Assignees

• Airbus Operations Sas
• Airbus Operations Sas

Inventors

• Blot Philippe
• Gohier Sebastien
• Bezard Gilles
• Kneveler Matthieu

Classifications

• B29C33/12 Primary

  with incorporated means for positioning inserts, e.g. labels {(positioning reinforcements B29C70/541)} · CPC title

• B29C33/30

  Mounting, exchanging or centering {(moulds, mould parts or cores; B29C33/485 takes precedence)} · CPC title

• B29C70/443

  and impregnating by vacuum or injection · CPC title

• B29C70/48

  and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM] {, e.g. by vacuum} · CPC title

• B29C45/0005 Primary

  using fibre reinforcements · CPC title