Battery pack including circuit board assembly having first circuit board connected to terminals and second circuit board connected to first circuit board

Patent metadata

Field	Value
Publication number	US-9198292-B2
Application number	US-201213609124-A
Country	US
Kind code	B2
Filing date	Sep 10, 2012
Priority date	May 8, 2012
Publication date	Nov 24, 2015
Grant date	Nov 24, 2015

Abstract

A battery pack including a plurality of battery cells, each including an electrode terminal; and a circuit board assembly including: a first circuit board electrically connecting the electrode terminals of adjacent battery cells of the plurality of battery cells; a second circuit board electrically connected to the first circuit board; and a connection wire electrically connected between the second circuit board and the first circuit board.

First claim

What is claimed is:

1. A battery pack comprising:
a plurality of battery cells that are arranged along a direction between opposite ends of the plurality of battery cells, each of the battery cells comprising an electrode terminal protruding from a surface of the respective battery cell; and
a circuit board assembly comprising:
a plurality of first circuit boards, each comprising an insulative base board and a conductive bus pattern electrically connecting the electrode terminals of a respective pair of adjacent battery cells of the plurality of battery cells, and each of the plurality of first circuit boards facing the surfaces of the battery cells from which the electrode terminals protrude;
a second circuit board electrically connected to the plurality of first circuit boards, the second circuit board facing the surfaces of the battery cells from which the electrode terminals protrude and extending in the direction along which the battery cells are arranged; and
a connection wire electrically connected between the second circuit board and a first circuit board of the plurality of first circuit boards,

wherein first circuit boards of the plurality of first circuit boards are arranged at opposite sides of the second circuit board.

2. The battery pack of claim 1 , wherein the bus pattern is on a surface of the base board.

3. The battery pack of claim 1 ,
wherein the bus pattern comprises a first bus pattern and a second bus pattern arranged on opposite surfaces of the base board, and
wherein the first circuit board of the plurality of first circuit boards further comprises a connection unit electrically connecting the first and second bus patterns.

4. The battery pack of claim 1 , wherein the bus pattern is housed in the base board.

5. The battery pack of claim 1 , wherein the second circuit board is configured to receive a voltage measurement signal and a temperature measurement signal of at least one of the respective pair of adjacent battery cells via the first circuit board of the plurality of first circuit boards and the connection wire to perform a battery management system (BMS) function.

6. The battery pack of claim 1 , wherein adjacent first circuit boards of the plurality of first circuit boards are spaced apart from each other by a gap.

7. The battery pack of claim 1 , wherein the connection wire is electrically connected to the first circuit board of the plurality of first circuit boards via a connector.

8. The battery pack of claim 1 , wherein the connection wire is flexible.

9. The battery pack of claim 1 , wherein the first circuit board of the plurality of first circuit boards further comprises a thermistor on the bus pattern.

10. The battery pack of claim 9 , wherein the thermistor is between the electrode terminals of the respective pair of adjacent battery cells and is nearer to one of the electrode terminals of the respective pair of adjacent battery cells than to another one of the electrode terminals of the respective pair of adjacent battery cells.

11. The battery pack of claim 1 , wherein the first circuit boards of the plurality of first circuit boards are arranged in first and second rows at the opposite sides of the second circuit board.

12. The battery pack of claim 11 ,
wherein the conductive bus patterns of the first circuit boards in the first row are staggered with respect to the conductive bus patterns of the first circuit boards in the second row along the direction in which the plurality of battery cells is arranged.

13. The battery pack of claim 1 , further comprising:
a top plate between the plurality of battery cells and the circuit board assembly;
a pair of end plates at the opposite ends of the plurality of battery cells; and
a first side plate and a second side plate arranged at opposite sides of the plurality of battery cells, each of the first side plate and the second side plate being coupled to the pair of end plates.

14. The battery pack of claim 13 ,
wherein the top plate comprises:
a base frame coupled to the pair of end plates;
a first support frame coupled between the base frame and the first side plate, the first support frame arranged between a pair of adjacent first circuit boards of the plurality of first circuit boards; and
a second support frame coupled between the base frame and the second side plate, the second support frame arranged between another pair of adjacent first circuit boards of the plurality of first circuit boards.

15. The battery pack of claim 14 , wherein at least one of the first support frame or the second support frame comprises a bent portion facing the respective first or second side plate.

16. A battery pack comprising:
a plurality of battery cells, each comprising an electrode terminal; and
a circuit board assembly comprising:
a plurality of first circuit boards, each comprising an insulative base board, and a conductive bus pattern electrically connecting the electrode terminals of a respective pair of adjacent battery cells of the plurality of battery cells;
a second circuit board electrically connected to the plurality of first circuit boards; and
a connection wire electrically connected between the second circuit board and a first circuit board of the plurality of first circuit boards,
wherein first circuit boards of the plurality of first circuit boards are arranged at opposite sides of the second circuit board,

wherein the first circuit board of the plurality of first circuit boards has a pair of openings receiving the electrode terminals of the respective pair of adjacent battery cells therethrough, and
wherein the battery pack further comprises a pair of coupling members coupling the first circuit board to the electrode terminals of the respective pair of adjacent battery cells.

17. The battery pack of claim 16 ,
wherein the bus pattern is on a surface of the base board, and
wherein an area of the base board is larger than an area of the bus pattern such that there is a gap between the base board and each of the coupling members at outer sides of the electrode terminals.

18. The battery pack of claim 16 , wherein a voltage of the bus pattern is output to the second circuit board through the connection wire.

Assignees

• Kim Hyun-Joong
• Noh Kyoung-Hwan
• Lee Jun-Ho
• Kim Hyun-Kook
• Samsung Sdi Co Ltd

Inventors

• Kim Hyun-Joong
• Noh Kyoung-Hwan
• Lee Jun-Ho
• Kim Hyun-Kook

Classifications

• H01M50/519

  comprising printed circuit boards [PCB] · CPC title

• H01M50/51

  Connection only in series · CPC title

• H01M50/569

  Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364) · CPC title

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• H05K2201/10037

  Printed or non-printed battery · CPC title