Process for producing cast aluminum alloy member

Patent metadata

Field	Value
Publication number	US-9194029-B2
Application number	US-201013266789-A
Country	US
Kind code	B2
Filing date	Apr 28, 2010
Priority date	Apr 30, 2009
Publication date	Nov 24, 2015
Grant date	Nov 24, 2015

Abstract

A production method of the present invention includes a step of obtaining an aluminum alloy melt having an alloy composition containing Fe: 0.2 to 0.35 mass %, Cu: 0.05 to 0.20 mass %, Mn: 0.3 to 0.6 mass %, Mg: 1.3 to 2.0 mass %, Zn: 4.6 to 5.1 mass %, and Zr: 0.1 mass % or more, a sum of Zr and Ti being 0.2 mass % or less, the composition satisfying a relation of ([Mg mass %]≧−0.5×[Zn mass %]+3.8) and a relation of ([Ti mass %]/[Zr mass %]≧0.2), and the balance being aluminum and inevitable impurities, and a step of obtaining an aluminum alloy ingot having a structure that has a DAS of 40 μm or less and an average crystal grain diameter of 8 μm or less by continuously casting the aluminum alloy melt at a casting rate satisfying ([maximum casting rate (mm/min)]≦−1.43×[casting diameter (mm)]+500), and a step of obtaining an aluminum alloy cast member by subjecting the aluminum alloy ingot to a homogenization treatment in which the ingot is held for 1 hour at a temperature of 450 to 600° C. By this production method, an aluminum alloy cast member free from anisotropy of plastic deformation is obtained.

First claim

The invention claimed is:

1. A production method of an aluminum alloy cast member, the method comprising:
a step of obtaining an aluminum alloy melt having an alloy composition consisting of Fe: 0.2 to 0.35 mass %, Cu: 0.05 to 0.20 mass %, Mn: 0.3 to 0.6 mass %, Mg: 1.3 to 2.0 mass %, Zn: 4.6 to 5.1 mass %, and Zr: 0.1 mass % or more, a sum of Zr and Ti being 0.2 mass % or less, the composition satisfying a relation of ([Mg mass %]≧−0.5×[Zn mass %]+3.8) and a relation of ([Ti mass %]/[Zr mass %]≧0.2), and the balance being aluminum and inevitable impurities;
a step of obtaining an aluminum alloy ingot having a structure that has a secondary dendrite arm spacing (DAS) of 40 μm or less and an average crystal grain diameter of 8 μm or less by continuously casting the aluminum alloy melt at a casting rate satisfying a condition of ([maximum casting rate (mm/min)]≦−1.43×casting diameter (mm)+500); and
a step of obtaining an aluminum alloy cast member by subjecting the aluminum alloy ingot to a homogenization treatment for holding the ingot for 1 hour at a temperature of 450 to 600° C.

2. A production method of an aluminum alloy forging material characterized in that the aluminum alloy cast member produced by the production method as recited in claim 1 is used as a forging material to be subjected to forging.

3. A production method of an aluminum alloy forged product characterized in that the aluminum alloy cast member produced by the production method as recited in claim 1 is subjected to hot forging to thereby produce the aluminum alloy forged product.

4. The production method of an aluminum alloy forged product as recited in claim 3 , wherein the hot forging is executed under a temperature condition of 350 to 500° C.

5. The production method of an aluminum alloy forged product as recited in claim 3 , wherein the aluminum alloy forged product is subjected to a solution treatment under a temperature condition of 400 to 500° C.

6. An aluminum alloy cast member obtained by subjecting an aluminum alloy ingot to a homogenization treatment for holding the ingot for 1 hour or more at a temperature of 450 to 600° C.,
wherein the aluminum alloy ingot has a structure having a secondary dendrite arm spacing (DAS) of 40 μm or less and an average crystal grain diameter of 8 μm or less and obtained by continuously casting an aluminum alloy melt at a casting rate satisfying a condition of ([maximum casting rate (mm/min)]≦−1.43×[casting diameter (mm)]+500), and
wherein the aluminum alloy melt has an alloy composition consisting of Fe: 0.2 to 0.35 mass %, Cu: 0.05 to 0.20 mass %, Mn: 0.3 to 0.6 mass %, Mg: 1.3 to 2.0 mass %, Zn: 4.6 to 5.1 mass %, and Zr: 0.1 mass % or more, a sum of Zr and Ti being 0.2 mass % or less, the composition satisfying a relation of ([Mg mass %]≧−0.5×[Zn mass %]+3.8) and a relation of ([Ti mass %]/[Zr mass %]≧0.2), and the balance being aluminum and inevitable impurities.

Assignees

• Takemura Hideki
• Showa Denko Kk

Inventors

• Takemura Hideki

Classifications

• C22C21/10 Primary

  with zinc as the next major constituent · CPC title

• B22D11/003

  Aluminium alloys · CPC title

• C22F1/053

  of alloys with zinc as the next major constituent · CPC title

• B21J1/06

  Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations {(B21J5/063 takes precedence)} · CPC title

• B21J5/002

  Hybrid process, e.g. forging following casting · CPC title