Element provided with at least one slide surface for use on an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9181870-B2
Application number	US-201214122995-A
Country	US
Kind code	B2
Filing date	May 28, 2012
Priority date	May 27, 2011
Publication date	Nov 10, 2015
Grant date	Nov 10, 2015

Abstract

The present invention relates to an element ( 1 ) that works sliding, of an internal combustion engine and/or a compressor that undergoes friction and receives a coating of chrome nitride having an equiaxial morphology, with low porosity (lower than 1%) and with a crystallographic orientation predominantly (111), maintaining some reticulate in the orientation (200), so as to improve its resistance to wear and its toughness, prolonging the useful life of the element ( 1 ) that works sliding.

First claim

The invention claimed is:

1. An element provided with at least one sliding surface for use on an internal combustion engine, the element comprising: a base of a metallic alloy and an outer surface having a hard coating of chrome nitride disposed thereon via physical vapour deposition, wherein the coating includes a porosity with a rate lower than 1% by volume, a crystalline orientation predominately defined by planes (111) parallel to the outer surface of the base and an equiaxial crystalline structure, the equiaxial crystalline structure defined by a center point of respective crystalline structures being in equiaxial disalignment along a direction extending orthogonal to the outer surface of the base.

2. The element according to claim 1 , wherein the crystalline orientation of the coating is further defined by a ratio of the planes parallel to the outer surface of the base, wherein the ratio of the crystalline planes (111) to crystalline planes (200) range from 1.5 to 100.

3. The element according to claim 2 , wherein the coating includes a hardness ranging from 1500 HV to 2500 HV.

4. The element according to claim 1 , where the coating includes a hardness ranging from 1500 HV to 2500 HV.

5. The element according to claim 1 , wherein the coating includes a thickness ranging from 5 to 60 μm.

6. The element according to claim 1 , wherein the base includes cast iron.

7. The element according to claim 1 , wherein the base includes steel.

8. The element according to claim 7 , wherein the base further includes an amount of chrome ranging from 10 to 17 percent by weight.

9. The element according to claim 1 , wherein the coating contains an element selected from the group of oxygen and carbon in an amount greater than 5 percent.

10. The element according to claim 1 , further comprising an intermediate layer for connection between the coating and the base.

11. The element according to claim 10 , wherein the intermediate layer includes at least one of chrome, nickel, and cobalt.

12. The element according to claim 1 , wherein the physical deposition in the vapor phase is achieved by high pulsing power by high power impulse magnetron sputtering.

13. A sliding member for an internal combustion member, comprising:
a base material; and
a coating comprising a chrome nitride, the coating having a porosity with a rate lower than 1 percent by volume and has an equiaxial crystalline structure;
wherein the coating includes a crystalline orientation defined by a ratio of the planes parallel to a surface of the coating, wherein the ratio between crystalline planes (111) and (200) range from 1.5 to 100.

14. The sliding member according to claim 13 , wherein the coating has a hardness ranging from 1500 HV to 2500 HV.

15. The sliding member according to claim 13 , wherein the coating has a thickness ranging from 5 to 60 μm.

16. The sliding member according to claim 13 , wherein the coating includes an element selected from the group of oxygen and carbon in an amount greater than 5 percent.

17. The sliding member according to claim 13 , further comprising an intermediate layer for connection between the coating and the base material, the intermediate layer including at least one of chrome, nickel and cobalt.

18. The sliding member according to claim 13 , wherein the equiaxial crystalline structure is defined by a center point of respective crystalline structures being in equiaxial disalignment along a direction extending orthogonal to the outer surface of the base.

19. A method for manufacturing an element with at least one sliding surface, comprising:
providing a base of a metallic alloy; and
generating a coating of chrome nitride on the base via physical vapor deposition, where the physical deposition in the vapor phase is achieved by high pulsing power by high power impulse magnetron sputtering;
wherein the coating includes a porosity with a rate lower than 1 percent by volume and has an equiaxial crystalline structure, the equiaxial crystalline structure defined by a center point of respective crystalline structures being in disalignment along a direction extending orthogonal to a surface of the coating;
wherein the coating includes a crystalline orientation defined by a ratio of the planes parallel to the surface of the coating-stf-aee, wherein the ratio between crystalline planes (111) and (200) range from 1.5 to 100.

Assignees

• Da Rocha Mordente Paulo Jose
• Banfield Robert R
• Araujo Juliano A
• Sarabanda Jose V
• Mahle Metal Leve Sa
• Mahle Int Gmbh

Inventors

• Da Rocha Mordente Paulo Jose
• Banfield Robert R
• Araujo Juliano A
• Sarabanda Jose V

Classifications

• C23C14/0641 Primary

  Nitrides (C23C14/0617 takes precedence) · CPC title

• C23C14/3485

  using pulsed power to the target · CPC title

• C23C30/00

  Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process (C23C26/00, C23C28/00 take precedence) · CPC title

• F02B77/00 Primary

  Component parts, details or accessories, not otherwise provided for · CPC title

• C23C28/322

  only coatings of metal elements only · CPC title