Dental appliance and method for making the same
US-2024341918-A1 · Oct 17, 2024 · US
US9107725B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9107725-B2 |
| Application number | US-201414573398-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 17, 2014 |
| Priority date | Jan 25, 2005 |
| Publication date | Aug 18, 2015 |
| Grant date | Aug 18, 2015 |
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A green metal body includes metal particles and a binder in the shape of an orthodontic bracket and/or base plate. The green metal body is fabricated by being laser-cut with a laser to shape the green metal body into the shape of an orthodontic bracket and/or to carve recesses and/or undercuts into the bonding surface of the bracket. The green metal body is sintered to shrink its volume into a denser and less porous sintered metal body configured to be an orthodontic bracket. The resultant sintered orthodontic bracket includes recesses and/or undercuts in the bonding surface to provide a mechanical aspect when bonded to a tooth.
Opening claim text (preview).
What is claimed is: 1. A method of manufacturing an orthodontic appliance comprising: guiding a laser beam over a surface portion of a green body composed of particles held together by a binder in the shape of the orthodontic appliance to vaporize, melt, and/or decompose the binder at a point being hit by the laser beam; removing particles from the surface portion of the green body where the binder has been vaporized, melted, and/or decomposed to yield a laser-cut portion define…
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