Gasification system and method

Patent metadata

Field	Value
Publication number	US-9102882-B2
Application number	US-201213603368-A
Country	US
Kind code	B2
Filing date	Sep 4, 2012
Priority date	Sep 4, 2012
Publication date	Aug 11, 2015
Grant date	Aug 11, 2015

Abstract

A system includes a gasifier. The gasifier includes a chamber, a first nozzle, and a second nozzle. The first nozzle is configured to output a first fuel and a first oxidant to create a mixture that combusts in a combustion-reduction zone of the chamber. The second nozzle is configured to output a reduction promoter into the combustion-reduction zone to reduce combustion products in the combustion-reduction zone of the chamber.

First claim

The invention claimed is:

1. A system, comprising:
a gasifier having a chamber comprising a combustion-reduction zone;
a first nozzle disposed along a central axis of the gasifier, wherein the first nozzle is configured to supply a first fuel and an oxidant to create a mixture in the combustion-reduction zone, and wherein a portion of the mixture is configured to oxidize to generate a flame within the combustion-reduction zone;
a second nozzle disposed off-axis to the central axis of the gasifier, wherein the second nozzle is configured to supply a reduction promoter to the combustion-reduction zone, wherein the reduction promoter is configured to reduce combustion products within the combustion-reduction zone; and
a gasification controller configured to control flow of the reduction promoter through the second nozzle into the gasifier to increase a methane production by chemically reducing the combustion products generated from the first fuel in response to one or more sensed parameters, wherein the combustion products comprise syngas, wherein at least one of the sensed parameters is indicative of a temperature of the flame, wherein the gasification controller is configured to control a fuel ratio between the first fuel and the reduction promoter, wherein the gasification controller is configured to control the fuel ratio based at least partially on the temperature of the flame.

2. The system of claim 1 , wherein the combustion-reduction zone is configured to oxidize the mixture into the combustion products and substantially simultaneously reduce the combustion products.

3. The system of claim 1 , wherein the second nozzle is configured to output the reduction promoter directly toward the flame.

4. The system of claim 1 , wherein the second nozzle is configured to output the reduction promoter circumferentially around the flame region as a swirling flow.

5. The system of claim 1 , wherein the reduction promoter comprises a second fuel, a steam, or a combination thereof.

6. The system of claim 1 , wherein the first and second nozzles are disposed in an upper dome portion of the gasifier.

7. The system of claim 1 , wherein the first nozzle is disposed in an upper dome portion of the gasifier, and the second nozzle is disposed in an intermediate portion of the gasifier.

8. The system of claim 1 , wherein the first nozzle is configured to output the first fuel and the oxidant in a first direction to create the flame within a flame region of the combustion-reduction zone, and the second nozzle is configured to output the reduction promoter in a second direction into the flame region to quench the flame region.

9. The system of claim 8 , wherein the first and second directions converge toward one another.

10. The system of claim 9 , wherein the first and second directions converge toward one another with an angle of approximately 90 degrees.

11. The system of claim 9 , wherein the first and second directions converge toward one another with an acute angle.

12. The system of claim 1 , wherein the second nozzle is configured to be selectively moved between a protruding position, a flush position, and a recessed position relative to an inner wall of the gasifier.

13. A method, comprising:
controlling, via a gasification controller, a flow of a reduction promoter through a nozzle into a gasifier to increase a methane production by chemically reducing combustion products generated from a fuel supplied through another nozzle in response to one or more sensed parameters, wherein the combustion products comprise syngas, wherein the combustion products are generated in a combustion-reduction zone of the gasifier, wherein at least one of the sensed parameters is indicative of a temperature of the flame; and
controlling, via the gasification controller, a fuel ratio between the fuel and the reduction promoter, wherein controlling the fuel ratio comprises controlling the fuel ratio based at least partially on the temperature of the flame.

14. The method of claim 13 , comprising controlling, via the gasification controller, flow of the fuel and an oxidant into the gasifier to create a mixture that combusts in the combustion-reduction zone of a chamber of the gasifier to form the flame.

15. The method of claim 14 , comprising combusting the mixture into the combustion products and substantially simultaneously reducing the combustion products.

16. A system comprising:
a gasification controller configured to control flow of a reduction promoter through a nozzle into a gasifier to increase a methane production by chemically reducing combustion products generated from a fuel supplied through another nozzle in response to one or more sensed parameters, wherein the combustion products comprise syngas, wherein the combustion products are generated in a combustion-reduction zone of the gasifier, wherein at least one of the sensed parameters is indicative of a temperature of the flame generated by the fuel in the combustion-reduction zone of the gasifier, wherein the gasification controller is configured to control a fuel ratio between the fuel and the reduction promoter and to control the temperature of the flame, wherein the gasification controller is configured to control the fuel ratio based at least partially on the temperature of the flame.

17. The system of claim 16 , comprising the gasifier having the nozzles.

Assignees

• Balasubramaniyan Sethuraman
• Naphade Pravin Sadashiv
• Depuy Richard Anthony
• Vij Atul Kumar
• Jadhav Satish Sambhaji
• Gen Electric

Inventors

• Balasubramaniyan Sethuraman
• Naphade Pravin Sadashiv
• Depuy Richard Anthony
• Vij Atul Kumar
• Jadhav Satish Sambhaji

Classifications

• C10J2200/152

  Nozzles or lances for introducing gas, liquids or suspensions · CPC title

• C10J3/723

  Controlling or regulating the gasification process · CPC title

• C10J3/506 Primary

  for entrained flow gasifiers · CPC title

• C10J3/26 Primary

  downwardly · CPC title