Method of determining the rotor position of a permanent-magnet motor

Patent metadata

Field	Value
Publication number	US-9088238-B2
Application number	US-201313786169-A
Country	US
Kind code	B2
Filing date	Mar 5, 2013
Priority date	Mar 6, 2012
Publication date	Jul 21, 2015
Grant date	Jul 21, 2015

Abstract

A method of determining the position of a rotor of a permanent-magnet motor. The method uses two different schemes to determine the position of the rotor. A first scheme is used when the rotor rotates within a first speed range, by sequentially exciting and freewheeling a winding of the motor, measuring a parameter that depends on the rate of change of current in the winding, and comparing the parameter against a threshold. A second scheme is used when the rotor rotates within a second speed range, by generating a voltage signal that is proportional to the voltage across the winding, generating a further voltage signal that depends on the rate of change of current in the winding, and comparing the two signals.

First claim

The invention claimed is:

1. A method of determining the position of a rotor of a permanent-magnet motor, the method comprising employing a first scheme to determine the position of the rotor when rotating within a first speed range and employing a second scheme to determine the position of the rotor when rotating within a second speed range, wherein
the first scheme comprises: sequentially exciting and freewheeling a winding of the motor; measuring a parameter that depends on the rate of change of current in the winding during excitation or freewheeling; comparing the measured parameter against a threshold; and determining that the rotor is at a predetermined position when the measured parameter is less than or greater than the threshold, and
the second scheme comprises: generating a signal having a voltage that is proportional to the voltage across the winding; generating a further signal having a voltage that depends on the rate of change of current in the winding; comparing the voltages of the signal and the further signal; and determining that the rotor is at a predetermined position when the voltage of the signal corresponds to the voltage of the further signal.

2. The method of claim 1 , wherein measuring or comparing the parameter is suspended for a suspension period after determining that the rotor is at the predetermined position.

3. The method of claim 2 , wherein the method comprises adjusting the suspension period in response to changes in the speed of the rotor.

4. The method of claim 3 , wherein the method comprises decreasing the suspension period in response to an increase in the speed of the rotor.

5. The method of claim 1 , wherein the method comprises adjusting the threshold in 30 response to changes in the speed of the rotor.

6. The method of claim 1 , wherein the winding is excited with an excitation voltage, and the threshold depends on the magnitude of the excitation voltage.

7. The method of claim 1 , wherein the voltages of the signal and the further signal correspond when the magnitude of back EMF induced in the winding is zero.

8. The method of claim 1 , wherein generating the further signal comprises generating a provisional signal having a voltage that is proportional to current in the winding and differentiating the provisional signal.

9. The method of claim 1 , wherein the second scheme comprises exciting and freewheeling the winding, and determining that the rotor is at a predetermined position when the voltages of the signal and the further signal correspond during excitation only.

10. The method of claim 1 , wherein the winding is excited with an excitation voltage, and the method comprises defining a speed threshold that depends on the magnitude of the excitation voltage, and switching between the first sensorless scheme and the second sensorless scheme when the speed of the rotor exceeds the speed threshold.

11. The method of claim 10 , wherein a lower speed threshold is defined for a lower excitation voltage.

12. The method of claim 1 , wherein the winding is excited with an excitation voltage, and at least one of the first speed range and the second speed range is defined by the magnitude of the excitation voltage.

13. The method of claim 12 , wherein a higher value is defined for at least one of the upper limit of the first speed range and the lower limit of the second speed range in 30 response to a higher excitation voltage.

14. The method of claim 1 , wherein the first speed range is lower than the second speed range.

15. A method of controlling a brushless permanent-magnet motor, the method comprising determining the position of a rotor of the motor according to claim 1 , and commutating the winding in response to determining that the rotor is at the predetermined position.

16. A control system for a brushless permanent-magnet motor, the control system performing a method comprising employing a first scheme to determine the position of the rotor when rotating within a first speed range and employing a second scheme to determine the position of the rotor when rotating within a second speed range, wherein the first scheme comprises: sequentially exciting and freewheeling a winding of the motor; measuring a parameter that depends on the rate of change of current in the winding during excitation or freewheeling; comparing the measured parameter against a threshold; and determining that the rotor is at a predetermined position when the measured parameter is less than or greater than the threshold, and
the second scheme comprises: generating a signal having a voltage that is proportional to the voltage across the winding; generating a further signal having a voltage that depends on the rate of change of current in the winding; comparing the voltages of the signal and the further signal; and determining that the rotor is at a predetermined position when the voltage of the signal corresponds to the voltage of the further signal.

17. A motor system comprising a brushless permanent-magnet motor and a control system as claimed in claim 16 , wherein the motor comprises a single phase winding.

Assignees

• Dyson Technology Ltd

Inventors

• Bateman Christopher John

Classifications

• H02P6/182 Primary

  using back-emf in windings · CPC title

• H02P6/008

  Electricity · mapped topic

• H02P23/00 Primary

  Arrangements or methods for the control of AC motors characterised by a control method other than vector control · CPC title

• H02P6/185

  using inductance sensing, e.g. pulse excitation · CPC title

• H02P6/181 Primary

  using different methods depending on the speed · CPC title