Hot-top for continuous casting and method of continuous casting

Patent metadata

Field	Value
Publication number	US-9079242-B2
Application number	US-201013203797-A
Country	US
Kind code	B2
Filing date	Mar 31, 2010
Priority date	Mar 31, 2009
Publication date	Jul 14, 2015
Grant date	Jul 14, 2015

Abstract

A hot-top is disclosed that continuously casts an ingot by pouring molten metal down into a cylindrical space in a continuous casting mold from a molten metal flow-down port. The inner shape of a flow-down port forming part corresponds to the inner shape of a cylindrical space forming part. The hot-top forms an annular groove about the molten metal flow-down port, and has a barrier between the annular groove and the flow-down port.

First claim

The invention claimed is:

1. A hot-top for continuously casting an ingot by pouring molten metal down into a molding space in a continuous casting mold from a molten metal flow-down port, wherein
the inner shape of a part of the hot-top that forms the flow-down port is substantially the same as the inner shape of a part of the continuous casting mold that forms the molding space,
the hot-top forms a molten metal introducing space about the molten metal flow-down port, and comprises a barrier between the molten metal introducing space and the flow-down port, and
the molten metal introducing space is an annular groove that surrounds the molten metal flow-down port, and a tip of the barrier is continuously formed horizontally over the entire circumference of the annular groove, the hot top comprising:
a molten metal introducing passage that opens to the molten metal introducing space to introduce molten metal into the introducing space;
a molten metal discharging passage that opens to the molten metal introducing space to discharge molten metal from the introducing space; and
a molten metal tank connected to the molten metal introducing space via the molten metal discharge passage, the tank storing molten metal discharged from the introducing space.

2. The hot-top according to claim 1 , wherein the molten metal introducing space has an introducing part into which molten metal is introduced, the bottom of the molten metal introducing space being inclined such that, with the position at the introducing part set to be the highest point, the bottom is gradually lowered as the distance from the introducing part increases.

3. The hot-top according to claim 1 , wherein the bottom of the molten metal introducing space is gradually raised as the distance from the barrier increases.

4. The hot-top according to claim 1 , wherein
the height of the bottom of the molten metal tank is set lower than the height of the bottom of the molten metal introducing space, and
the bottom of the molten metal discharge passage is at the same height as the bottom of the molten metal tank or the bottom of the molten metal introducing space, and alternatively, the bottom of the discharge passage is inclined and extends between the bottom of the tank and the introducing space.

5. The hot-top according to claim 1 , further comprising:
an open/close member capable of selectively opening and closing the molten metal discharge passage.

6. The hot-top according to claim 1 , wherein, at opposite positions with the molten metal flow-down port in between, the molten metal introducing passage and the molten metal discharge passage open to the molten metal introducing space.

7. The hot-top according to claim 1 , wherein the barrier is one of a plurality of barriers.

8. The hot-top according to claim 7 , wherein the barriers have a double structure that comprises a first barrier and a second barrier that is located radially inside of the first barrier.

9. The hot-top according to claim 1 , wherein a core is provided at a center of the molten metal flow-down port.

10. The hot-top according to claim 1 , wherein the tip is located at a highest point of the barrier.

11. The hot-top according to claim 10 , wherein, when the level of the molten metal reaches the tip of the barrier extending around the entire circumference of the barrier, the molten metal starts overflowing the barrier.

Assignees

• Kobayashi Takehito
• Ueno Noriyuki
• Masuda Ryuuichi
• Sugita Kaoru
• Toyota Motor Co Ltd

Inventors

• Kobayashi Takehito
• Ueno Noriyuki
• Masuda Ryuuichi
• Sugita Kaoru

Classifications

• B22D11/103

  Distributing the molten metal, e.g. using runners, floats, distributors · CPC title

• B22D11/118

  by circulating the metal under, over or around weirs (B22D11/119 takes precedence) · CPC title

• B22D11/10

  Supplying or treating molten metal (B22D41/00 takes precedence) · CPC title

• B22D11/0401 Primary

  Moulds provided with a feed head · CPC title

• B22D11/041

  for vertical casting (B22D11/043, B22D11/049 - B22D11/059 take precedence) · CPC title