Drive unit terminal holder

Patent metadata

Field	Value
Publication number	US-9071113-B2
Application number	US-201213469198-A
Country	US
Kind code	B2
Filing date	May 11, 2012
Priority date	May 11, 2011
Publication date	Jun 30, 2015
Grant date	Jun 30, 2015

Abstract

A motor includes a stator having a winding wire wound thereon, a rotor, and a shaft. The motor is housed in a motor case, where the motor case has a cylinder part and a bottom part. A first terminal is disposed on the motor case, and has one end coupled to an end of the winding wire, such that the wire passes through a first opening on the bottom part. A controller case is disposed detachably on the bottom part. The controller case has a controller housed therein, and has a second terminal that has one end electrically coupled to a power module and the other end engages with the first terminal to electrically couple the motor and the controller. A terminal holder is attached on the motor case to hold and support the first terminal.

First claim

What is claimed is:

1. A drive unit comprising:
a motor having a stator with a winding wire wound thereon, a rotor disposed inside of the stator, a shaft disposed inside of and coupled to the rotor serving as a rotation axis of the rotor, and a first terminal electrically coupled to an end of the winding wire, wherein the rotor and the shaft rotate relative to the stator as one;
a motor case to house the motor, and having a cylinder part and a bottom part to close one axial end of the cylinder part, the bottom part defining a first opening;
a controller case substantially having a cylindrical shape and being attachable to the motor case on one end of the motor case with the axis of the controller case substantially aligned in parallel with an axis of the motor case;
a controller disposed inside of the controller case, and including a switching element for switching supply of electricity for the winding wire of the motor, a control unit for turning the switching element on and off to control a rotation of the motor, and a second terminal electrically coupling to the switching element on one end and electrically coupling to the first terminal at the other end; and
a terminal holder coupled to the motor case through the first opening of the motor case, the terminal holder having a first fitting portion positioned on an end of the terminal holder and protruding from a portion of the terminal holder that extends through the first opening of the motor case, the first fitting portion slidingly engaging an inner surface of the bottom part of the motor case and coupling the terminal holder to the motor case wherein
the terminal holder holds the first terminal, and
the first terminal is coupled to the second terminal.

2. The drive unit of claim 1 , wherein the terminal holder covers the first opening of the motor case.

3. The drive unit of claim 1 , further comprising: a fastening member, wherein the terminal holder has an extension portion that extends in an opposite direction relative to the first fitting portion, and the fastening member holds the extension portion of the terminal holder onto the bottom part of the motor case.

4. The drive unit of claim 1 , wherein
the bottom part of the motor case has a second opening that is different from the first opening, and
the terminal holder has a second fitting portion that slidingly engages the inner surface of the bottom part of the motor case.

5. The drive unit of claim 1 , wherein the terminal holder engages the first fitting portion with an inner edge of the first opening by sliding the terminal holder away from a center of the motor case and towards an outer periphery of the motor case after being put into the first opening.

6. The drive unit of claim 1 , wherein
the terminal holder and the first fitting portion have one body.

7. The drive unit of claim 4 , wherein
the terminal holder, the first fitting portion, and the second fitting portion have one body.

Assignees

• Abe Tatsuya
• Imai Hiroshi
• Denso Corp

Inventors

• Abe Tatsuya
• Imai Hiroshi

Classifications

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K11/0073 Primary

  Electricity · mapped topic

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title