Method of manufacturing a tape cast multilayer sonar transducer

US9070880B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9070880-B2
Application numberUS-97753710-A
CountryUS
Kind codeB2
Filing dateDec 23, 2010
Priority dateDec 23, 2010
Publication dateJun 30, 2015
Grant dateJun 30, 2015

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Abstract

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A manufacturing process provided herein pertains to a single-piece, multi-layer piezoelectric stack in a sonar transducer element utilized in acoustic arrays requiring many thousands of elements. A slurry formed by mixing ceramics, powders, and binders is filtered, dried and cast into a thin film on a moving substrate. When the film has dried, it is removed from the substrate and layered into piezoelectric stacks. Screening a pattern of conductive platinum ink onto a desired layer forms electrodes. Applied heat and pressure forms a unitary body with electrically accessible layers. Burning removes the binders and sintering produces a final density. Dicing the body exposes the desired electrode polarities. A strip of conductive material is applied to connect the electrodes of like polarity and the ceramic parts are polarized. The transducer elements may be arrayed to conform to the curved surfaces such as a ship's hull.

First claim

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What is claimed is: 1. A method for fabricating a transducer element driver comprising: forming a slurry by mixing ceramics, powders, and binders; filtering the slurry and casting the filtered slurry into a thin film tape; drying the thin film tape; layering the thin film tape into stacks of a given thickness; applying a conductive ink onto a target layer to form electrodes; heating and pressurizing to form layers in a piezoelectric body with an internal electrode layer…

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What does patent US9070880B2 cover?
A manufacturing process provided herein pertains to a single-piece, multi-layer piezoelectric stack in a sonar transducer element utilized in acoustic arrays requiring many thousands of elements. A slurry formed by mixing ceramics, powders, and binders is filtered, dried and cast into a thin film on a moving substrate. When the film has dried, it is removed from the substrate and layered into p…
Who is the assignee on this patent?
Gloo Todd C, Weigner James D, Porzio Raymond, and 1 more
What technology area does this patent fall under?
Primary CPC classification H04R17/00. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Jun 30 2015 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).