Depositing and farming methods for drying oil sand mature fine tailings

Patent metadata

Field	Value
Publication number	US-9068776-B2
Application number	US-200913505228-A
Country	US
Kind code	B2
Filing date	Oct 30, 2009
Priority date	Oct 30, 2009
Publication date	Jun 30, 2015
Grant date	Jun 30, 2015

Abstract

Methods for drying oil sand fine tailings treated to comprise flocculated fine tailings, by deposition and farming techniques, are provided. A deposition cell is provided with a sloped bottom surface and the flocculated fine tailings are deposited to undergo channelless advancement in the cell while allowing drainage of release water. When the deposit is uneven, the deposit may be plowed while wet for spreading and ensuring water release conditioning is imparted thereto, while avoiding over-shearing, and maintaining sufficient shear strength to allow standing. Once a dried upper crust forms, the deposit may be harrowed to break up the crust, expose wet regions there-beneath and create furrows in the standing deposit. The methods improve the dewatering and drying of mature fine tailings in oil sands.

First claim

The invention claimed is:

1. A method for drying fine tailings, comprising:
providing a deposition cell comprising:
a head region;
a toe region spaced away from the head region; and
a sloped bottom surface extending from the head region to the toe region such that the toe region is at a lower elevation than the head region;
depositing flocculated fine tailings at the head region of the deposition cell, to form a deposit that undergoes buildup and moves down the sloped bottom surface, the deposit forming a built-up area and a lower area; and
plowing the deposit while wet to spread the modified fine tailings from the built-up area toward the lower area, to ensure water release conditioning while avoiding over-shearing and maintaining sufficient shear strength of the flocculated fine tailings to allow standing.

2. The method of claim 1 , wherein the plowing is performed by providing a plow device comprising a cross-member extending across the deposition cell at the built-up area and displacement means for displacing the cross-member toward the lower area, thereby engaging the flocculated fine tailings with the cross-member to relocate the same.

3. The method of claim 2 , wherein the cross-member comprises a concave surface facing the direction of displacement.

4. The method of claim 2 , wherein the plow device is operated to provide a single plowing sweep from the built-up area to the lower area.

5. The method of claim 1 , further comprising, after the plowing, allowing the deposit to partially dry to form a dried upper crust and then harrowing the deposit to break up the dried upper crust.

6. The method of claim 1 , further comprising:
introducing a flocculation reagent into the fine tailings, to cause dispersion of the flocculation reagent and commence flocculation of the fine tailings;
prior to deposition, subjecting the fine tailings to flocculation conditioning to cause formation and rearrangement of flocs and increasing the yield shear stress, thereby producing the flocculated fine tailings; and
subjecting the flocculated fine tailings to water release conditioning partially in-line to stimulate release of water while avoiding over-shearing of the flocs.

7. The method of claim 6 , wherein:
the flocculation reagent is introduced into the fine tailings at an in-line mixer;
a plurality of the deposition cells are provided, each being in fluid connection with the mixer via a corresponding pipeline;
for at least one of the deposition cells, the corresponding pipeline provides sufficient water release conditioning in-line prior to depositing the flocculated fine tailings, to stimulate release of water while avoiding over-shearing of the flocs; and
for at least another of the deposition cells, the corresponding other pipeline provides insufficient water release conditioning in-line prior to depositing, and thus the water release conditioning further comprises the plowing to both spread and mechanically shear the deposit within said deposition cell.

8. The method of claim 7 , wherein the plowing is selectively performed in each of the deposition cells to provide sufficient water release conditioning to each corresponding deposit.

9. The method of claim 1 , wherein the fine tailings comprise mature fine tailings (MFT).

10. The method of claim 1 , wherein the fine tailings comprises oil sands fine tailings.

11. The method of claim 10 , wherein the fine tailings comprises oil sands mature fine tailings (MFT).

12. The method of claim 1 , wherein the fine tailings comprises a colloidal fluid having non-Newtonian fluid behavior.

Assignees

• Bugg Trevor
• Eastwood Jamie
• Revington Adrian Peter
• Weiss Marvin Harvey
• Wells Patrick Sean
• Hann Thomas Charles
• Young Stephen Joseph
• O'Neill Hugues Robert
• Suncor Energy Inc

Inventors

• Bugg Trevor
• Eastwood Jamie
• Revington Adrian Peter
• Weiss Marvin Harvey
• Wells Patrick Sean
• Hann Thomas Charles
• Young Stephen Joseph
• O'Neill Hugues Robert

Classifications

• F26B7/00 Primary

  Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00 {(F26B1/005, F26B5/04, F26B23/026 take precedence)} · CPC title

• B09C1/08

  chemically · CPC title

• F26B5/00 Primary

  Drying solid materials or objects by processes not involving the application of heat (separating liquids from solids by straining B01D; replacing liquids in wet solids by other liquids, e.g. water by spirit, B01D12/00; drying by electrophoresis B01J) · CPC title

• F26B2200/14

  Sand · CPC title