Exhaust gas purification filter

Patent metadata

Field	Value
Publication number	US-9061942-B2
Application number	US-201213469235-A
Country	US
Kind code	B2
Filing date	May 11, 2012
Priority date	Jun 17, 2011
Publication date	Jun 23, 2015
Grant date	Jun 23, 2015

Abstract

An exhaust gas purification filter includes a honeycomb structure having porous ceramic partition walls separating and forming a plurality of cells functioning as exhaust gas passages and extending from one end portion to the other end portion, and plugging portions disposed in one side open end portions of predetermined cells and in the other side open end portions of the other cells. The partition walls have a thickness of 0.05 mm or more and 0.18 mm or less and an average pore size of 10 μm or more and 18 μm or less and the proportion of the volume of the pores having a size of twice the average pore size or more in the entire pore volume in a pore size distribution of the partition walls measured by mercury porosimetry is 5% or more and 40% or less.

First claim

What is claimed is:

1. An exhaust gas purification filter comprising:
a honeycomb structure having porous ceramic partition walls separating and forming a plurality of cells functioning as exhaust gas passages and extending from one end portion to the other end portion; and
plugging portions disposed in one side open end portions of predetermined cells and in the other side open end portions of the other cells;
wherein the partition walls have a thickness of 0.05 mm or more and 0.18 mm or less;
wherein the partition walls have a porosity of 35% or more and 50% or less;
wherein the partition walls have an average pore size of 10 μm or more and 18 μm or less, which is measured by mercury porosimetry; and
wherein a proportion of the volume of the pores having a size of twice the average pore size or more in the entire pore volume in a pore size distribution of the partition walls measured by mercury porosimetry is 15% or more and 40% or less.

2. The exhaust gas purification filter according to claim 1 , where the pore size distribution shows a distribution curve having a single peak.

3. The exhaust gas purification filter according to claim 1 , which is a filter for purifying exhaust gas discharged from an automobile engine and used for an engine having an exhaust gas particulate discharge amount of 2×10 12 particulates/km or less in European NEDC regulation mode driving.

4. The exhaust gas purification filter according to claim 2 , which is a filter for purifying exhaust gas discharged from an automobile engine and used for an engine having an exhaust gas particulate discharge amount of 2×10 12 particulates/km or less in European NEDC regulation mode driving.

5. The exhaust gas purification filter according to claim 1 , wherein the honeycomb structure has a cell density of 13 cells/cm 2 or more and 70 cells/cm 2 or less.

6. The exhaust gas purification filter according to claim 2 , wherein the honeycomb structure has a cell density of 13 cells/cm 2 or more and 70 cells/cm 2 or less.

7. The exhaust gas purification filter according to claim 3 , wherein the honeycomb structure has a cell density of 13 cells/cm 2 or more and 70 cells/cm 2 or less.

8. The exhaust gas purification filter according to claim 4 , wherein the honeycomb structure has a cell density of 13 cells/cm 2 or more and 70 cells/cm 2 or less.

9. The exhaust gas purification filter according to claim 1 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

10. The exhaust gas purification filter according to claim 2 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

11. The exhaust gas purification filter according to claim 3 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

12. The exhaust gas purification filter according to claim 4 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

13. The exhaust gas purification filter according to claim 5 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

14. The exhaust gas purification filter according to claim 6 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

15. The exhaust gas purification filter according to claim 7 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

16. The exhaust gas purification filter according to claim 8 , wherein the plugging portions have a length of 1 mm or more and 7 mm or less in a cell extension direction.

17. The exhaust gas purification filter according to claim 1 , wherein a catalyst-loaded-amount per unit volume of the honeycomb structure is 30 g/L or less.

Assignees

• Miyairi Yukio
• Ngk Insulators Ltd

Inventors

• Miyairi Yukio

Classifications

• B01D2046/2437

  Operations & Transport · mapped topic

• C04B38/0074

  expressed as porosity percentage · CPC title

• B01D2046/2496

  Operations & Transport · mapped topic

• C04B38/0009 Primary

  characterised by features relating to the cell walls, e.g. wall thickness or distribution of pores in the walls · CPC title

• C04B35/195

  Alkaline earth aluminosilicates, e.g. cordierite {or anorthite} · CPC title