Anode for lithium ion secondary battery, lithium ion secondary battery, electric power tool, electrical vehicle, and electric power storage system

Patent metadata

Field	Value
Publication number	US-9059452-B2
Application number	US-201113015639-A
Country	US
Kind code	B2
Filing date	Jan 28, 2011
Priority date	Feb 5, 2010
Publication date	Jun 16, 2015
Grant date	Jun 16, 2015

Abstract

There is provided an anode for a lithium ion secondary battery capable of improving the cycle characteristics, a lithium ion secondary battery using the same, an electric power tool using the lithium ion secondary battery, an electrical vehicle using the lithium ion secondary battery, and an electric power storage system using the lithium ion secondary battery. The anode for a lithium ion secondary battery includes an anode active material layer in which a first layer and a second layer respectively containing silicon and a metal element as an anode active material are alternately layered on an anode current collector, and 1.02≦A/B≦50 is satisfied. A represents a silicon content ratio in the anode active material in the first layer, and B represents a silicon content ratio in the anode active material in the second layer.

First claim

The invention is claimed as follows:

1. An anode for a lithium ion secondary battery comprising:
an anode active material layer in which a first layer and a second layer each consisting essentially of silicon and a metal element as an anode active material are alternately layered on an anode current collector, the first and second layers each having different compositions of the metal element, wherein conditional expression 1 is satisfied:
1.02≦ A/B≦ 50  Expression 1

where A represents a silicon content ratio in the anode active material in the first layer, and B represents a silicon content ratio in the anode active material in the second layer,
wherein the silicon is contained in the anode active material in a form selected from the group consisting of: elemental silicon, a silicon compound, an alloy of silicon and mixtures thereof, and
wherein the metal element is selected from the group consisting of nickel, cobalt, iron, manganese, chromium, aluminum, magnesium, molybdenum, and combinations thereof.

2. The anode for a lithium ion secondary battery according to claim 1 , wherein the silicon content ratio in the anode active material in the second layer ranges from 1.8 atomic % to 88 atomic % both inclusive.

3. The anode for a lithium ion secondary battery according to claim 1 , wherein the following conditional expression 2 is further satisfied.
0.1≦ C/D≦ 40  Expression 2

where C represents a thickness of the first layer, and D represents a thickness of the second layer.

4. The anode for a lithium ion secondary battery according to claim 1 , wherein the anode active material layer is composed of a plurality of particles, and
the respective particles have a laminated structure composed of the first layer and the second layer.

5. The anode for a lithium ion secondary battery according to claim 1 , wherein at least part of the anode active material layer is alloyed with the anode current collector in an interface with the anode current collector.

6. The anode for a lithium ion secondary battery according to claim 1 , wherein ten point height of roughness profile Rz value of a surface of the anode current collector is from 1.5 μm to 6.5 μm both inclusive.

7. A lithium ion secondary battery comprising:
a cathode;
an anode; and
an electrolyte, wherein the anode has an anode active material layer in which a first layer and a second layer each consisting essentially of silicon and a metal element as an anode active material are alternately layered on an anode current collector, the first and second layers each having different compositions of the metal element,
wherein conditional expression 1 is satisfied:
1.02≦ A/B≦ 50  Expression 1

where A represents a silicon content ratio in the anode active material in the first layer, and B represents a silicon content ratio in the anode active material in the second layer,
wherein the silicon is contained in the anode active material in a form selected from the group consisting of: elemental silicon, a silicon compound, an alloy of silicon and mixtures thereof, and
wherein the metal element is selected from the group consisting of nickel, cobalt, iron, manganese, chromium, aluminum, magnesium, molybdenum, and combinations thereof.

8. The lithium ion secondary battery according to claim 7 , wherein the silicon content ratio in the anode active material in the second layer is from 1.8 atomic % to 88 atomic % both inclusive.

9. The lithium ion secondary battery according to claim 7 , wherein the following conditional expression 2 is further satisfied.
0.1≦ C/D≦ 40  Expression 2

where C represents a thickness of the first layer, and D represents a thickness of the second layer.

10. The lithium ion secondary battery according to claim 7 , wherein the anode active material layer is composed of a plurality of particles, and
the respective particles have a laminated structure composed of the first layer and the second layer.

11. The lithium ion secondary battery according to claim 7 , wherein the electrolyte contains 1,3-propene sultone.

12. The lithium ion secondary battery according to claim 7 , wherein the electrolyte contains one or more of 4-fluoro-1,3-dioxolane-2-one (FEC), 4,5-difluoro-1,3-dioxolane-2-one (DEFC), vinylene carbonate (VC), and vinylethylene carbonate (VEC) as a solvent.

13. The lithium ion secondary battery according to claim 7 , wherein the electrolyte contains an electrolyte salt containing one or both of lithium hexafluorophosphate (LiPF 6 ) and lithium tetrafluoroborate (LiBF 4 ).

14. The lithium ion secondary battery according to claim 7 , wherein the electrolyte contains one or both of sulfobenzoic anhydride and sulfopropionic anhydride.

15. The lithium ion secondary battery according to claim 7 , wherein a lithium insertion amount ratio per unit area of the anode in a state of full charge in relation to a lithium amount capable of being electrochemically inserted per unit area of the anode is from 20% to 80% both inclusive.

16. The lithium ion secondary battery according to claim 7 , wherein the cathode includes a cathode active material a larger amount by weight of nickel than cobalt.

17. The anode for a lithium ion secondary battery according to claim 1 , wherein the silicon content ratio in the anode active material in the first layer ranges from 70 atomic % to 90 atomic % both inclusive.

18. The lithium ion secondary battery according to claim 7 , wherein the silicon content ratio in the anode active material in the first layer ranges from 70 atomic % to 90 atomic % both inclusive.

Assignees

• Kurasawa Shunsuke
• Fujinaga Takashi
• Adachi Momoe
• Kawase Kenichi
• Sony Corp

Inventors

• Kurasawa Shunsuke
• Fujinaga Takashi
• Adachi Momoe
• Kawase Kenichi

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/70

  characterised by shape or form · CPC title

• H01M4/662

  Alloys (collectors of lead alloys H01M4/685) · CPC title

• H01M10/052

  Li-accumulators · CPC title