Reciprocating compressor

Patent metadata

Field	Value
Publication number	US-9021937-B2
Application number	US-201013259022-A
Country	US
Kind code	B2
Filing date	Mar 24, 2010
Priority date	Mar 24, 2009
Publication date	May 5, 2015
Grant date	May 5, 2015

Abstract

Provided is a reciprocating compressor having a structure in which friction losses between a shaft and a bearing can be reduced without impairing the ability of the bearing to support the shaft. A reciprocating compressor ( 100 ) includes a cylinder ( 5 ), a piston ( 4 ), a connecting rod ( 6 ), a shaft ( 1 ), and a bearing ( 2 ). The shaft ( 1 ) has a journal portion ( 28 ) as a portion covered by the bearing ( 2 ). The journal portion ( 28 ) has a first journal portion ( 7 ) located closer to the connecting rod ( 6 ) with respect to a midpoint M of the journal portion ( 28 ) in a direction parallel to a rotational axis and a second journal portion ( 8 ) located farther from the connecting rod ( 6 ) with respect to the midpoint M. The bearing ( 2 ) has a first sliding portion ( 10 ) for supporting the first journal portion ( 7 ) and a second sliding portion ( 11 ) for supporting the second journal portion ( 8 ). The first sliding portion ( 10 ) has a first recessed portion ( 29 ) in at least one range selected from a range of 0° to 180° and a range of 270° to 360° in a rotational direction of the shaft ( 1 ) from a reference position.

First claim

The invention claimed is:

1. A reciprocating compressor comprising:
a cylinder;
a piston reciprocably disposed in the cylinder;
a connecting rod connected to the piston;
a shaft having a rotational axis perpendicular to a reciprocating direction of the piston, and connected to the connecting rod so that rotational motion of the shaft itself is converted into linear motion of the piston; and
a bearing for supporting the shaft,
wherein the reciprocating compressor is a cantilever type reciprocating compressor in which only one side of the shaft is supported by the bearing relative to the connecting rod,
the shaft has a journal portion as a portion covered by the bearing,
the journal portion has a first journal portion and a second journal portion, the first journal portion being closer to the connecting rod than the second journal portion, with respect to the rotational axis,
the bearing has a first sliding portion for supporting the first journal portion and a second sliding portion for supporting the second journal portion,
when a plane that is parallel to the reciprocating direction of the piston and includes the rotational axis of the shaft intersects an inner circumferential surface of the bearing at two circumferential positions and the circumferential position closer to the piston is defined as 0°, the first sliding portion has a first recessed portion in a range extending from 270° through 0° to 180° in a rotational direction of the shaft from 0°,
when the rotational axis of the shaft coincides with a central axis of the bearing, the first recessed portion forms a larger bearing clearance than a bearing clearance formed in a range other than the ranges of 0° to 180° and 270° to 360°,
the second sliding portion has a second recessed portion in a range extending from 90° through 180° to 360° in the rotational direction of the shaft from 0°, and
when the rotational axis of the shaft coincides with a central axis of the bearing, the second recessed portion forms a larger bearing clearance than a bearing clearance formed in a range other than the range extending 90° through 180° to 360°.

2. The reciprocating compressor according to claim 1 , wherein
the first recessed portion is located in the range of 270° to 360° in the rotational direction of the shaft from 0°, and
the second recessed portion is located in a range of 90° to 180° in the rotational direction of the shaft from 0°.

3. The reciprocating compressor according to claim 2 , wherein
when an absolute value of a maximum value and a minimum value of a swing angle of the connecting rod is βabs,
the first recessed portion is located in a range of (270+βabs)° to (360−βabs)° in the rotational direction of the shaft from 0°, and
the second recessed portion is located in a range of (90+βabs)° to (180−βabs)° in the rotational direction of the shaft from 0°.

4. The reciprocating compressor according to claim 2 , wherein
the first recessed portion is located in a range of 287° to 343° in the rotational direction of the shaft from 0°, and
the second recessed portion is located in a range of 107° to 163° in the rotational direction of the shaft from 0°.

5. The reciprocating compressor according to claim 1 , wherein
the shaft further has a reduced diameter portion having a smaller outer diameter than the journal portion,
the reduced diameter portion separates the journal portion in the bearing into the first journal portion and the second journal portion along the rotational axis, and
the first recessed portion and the second recessed portion each partially overlap the reduced diameter portion in an axial direction of the shaft.

6. The reciprocating compressor according to claim 1 , wherein a lower end of the second recessed portion is located above a lower end of the bearing in the axial direction of the shaft.

7. The reciprocating compressor according to claim 1 , wherein the first recessed portion and the second recessed portion each have an arcuate surface profile in a cross section perpendicular to the rotational axis of the shaft.

8. The reciprocating compressor according to claim 1 , wherein a relation D 1 −R 1 ≦d 1 −D 1 is satisfied, where R 1 is a radius of the first journal portion, D 1 is a radius of an inner circumference of the first sliding portion in a region where the first recessed portion is not formed, and d 1 is a distance from the rotational axis of the shaft to a deepest part of the first recessed portion.

9. The reciprocating compressor according to claim 1 , wherein a relation D 2 −R 2 ≦d 2 −D 2 is satisfied, where R 2 is a radius of the second journal portion, D 2 is a radius of an inner circumference of the second sliding portion in a region where the second recessed portion is not formed, and d 2 is a distance from the rotational axis of the shaft to a deepest part of the second recessed portion.

10. A reciprocating compressor comprising:
a cylinder;
a piston reciprocably disposed in the cylinder;
a connecting rod connected to the piston;
a shaft having a rotational axis perpendicular to a reciprocating direction of the piston, and connected to the connecting rod so that rotational motion of the shaft itself is converted into linear motion of the piston; and
a bearing for supporting the shaft,
wherein the reciprocating compressor is a cantilever type reciprocating compressor in which only one side of the shaft is supported by the bearing relative to the connecting rod,
the shaft has a journal portion as a portion covered by the bearing,
the journal portion has a first journal portion and a second journal portion, the first journal portion being closer to the connecting rod than the second journal portion, with respect to the rotational axis,
the bearing has a first sliding portion for supporting the first journal portion and a second sliding portion for supporting the second journal portion,
when a plane that is parallel to the reciprocating direction of the piston and includes the rotational axis of the shaft intersects an inner circumferential surface of the bearing at two circumferential positions and the circumferential position closer to the piston is defined as 0°, the first sliding portion has a first recessed portion in a range extending from 270° through 0° to 180° in a rotational direction of the shaft from 0°,
when the rotational axis of the shaft coincides with a central axis of the bearing, the first recessed portion forms a larger bearing clearance than a bearing clearance formed in a range other than the ranges of 0° to 180° and 270° to 360°, and
a relation D 1 −R 1 ≦d 1 −D 1 is satisfied, where R 1 is a radius of the first journal portion, D 1 is a radius of an inner circumference of the first sliding portion in a region where the first recessed portion is not formed, and d 1 is a distance from the rotational axis of the shaft to a deepest part of the first recessed portion.

Assignees

• Sugamoto Yoko
• Matsui Masaru
• Sakima Fuminori
• Inagaki Ko
• Nakano Akira
• Panasonic Ip Man Co Ltd

Inventors

• Sugamoto Yoko
• Matsui Masaru
• Sakima Fuminori
• Inagaki Ko
• Nakano Akira

Classifications

• F04B39/0253

  using centrifugal force for transporting the oil · CPC title

• F04B39/0246

  in the rotating shaft · CPC title

• F04B39/0094 Primary

  crankshaft · CPC title

• F04B39/0261

  with an auxiliary oil pump · CPC title