Method for treating a gas containing nitrogen oxides (NOx) using a composition comprising zirconium, cerium and niobium as a catalyst

Patent metadata

Field	Value
Publication number	US-9011806-B2
Application number	US-201214001584-A
Country	US
Kind code	B2
Filing date	Feb 28, 2012
Priority date	Mar 8, 2011
Publication date	Apr 21, 2015
Grant date	Apr 21, 2015

Abstract

The invention relates to a method for treating a gas containing nitrogen oxides (NOx), in which an NOx-reduction reaction is carried out using a nitrogen-containing reducing agent, which invention is characterized in that the catalyst used for the reduction reaction is a catalytic system containing a composition comprising zirconium, cerium and niobium in the following percentages by weight, expressed in terms of the weight of oxide: 10-50% of cerium, 5-20% of niobium and the remainder consisting of zirconium.

First claim

The invention claimed is:

1. Process for the treatment of a gas comprising nitrogen oxides (NO x ), the process comprising reducing the NO x by a nitrogenous reducing agent in the presence of a catalytic system comprising a composition based on zirconium, cerium and niobium with the following contents by weight, expressed as oxide:
cerium oxide between 5% and 50%, the latter value being excluded;
niobium oxide between 5% and 20%;
the remainder as zirconium oxide.

2. Process according to claim 1 , wherein the composition additionally comprises at least one element M chosen from the group consisting of tungsten, molybdenum, iron, copper, silicon, aluminium, manganese, titanium, vanadium and the rare earth metals other than cerium, with the following proportions, expressed as weight of oxide:
cerium oxide: between 5% and 50%, the latter value being excluded;
niobium oxide: from 5% to 20%;
oxide of the element M: up to 20%;
the remainder as zirconium oxide.

3. Process according to claim 1 , wherein the composition exhibits a proportion by weight as cerium oxide of between 5 and 40%.

4. Process according to claim 3 , wherein the composition exhibits a proportion by weight as cerium oxide of between 10 and 40%.

5. Process according to claim 4 , wherein the composition exhibits a proportion by weight as cerium oxide of between 10 and 30%.

6. Process according to claim 1 , wherein the composition exhibits a proportion by weight as niobium oxide of between 5 and 15%.

7. Process according to claim 6 , wherein the composition exhibits a proportion by weight as niobium oxide of between 5 and 10%.

8. Process according to claim 1 , wherein the catalytic system additionally comprises a zeolite.

9. Process according to claim 1 , wherein the nitrogenous reducing agent comprises ammonia or urea.

10. Process according to claim 1 , wherein the gas is an exhaust gas from an engine of a motor vehicle.

11. Process according to claim 10 , wherein the catalytic system is positioned on a particle filter or wherein the catalytic system comprises the composition in an extruded form.

12. Process according to claim 2 , wherein the composition exhibits a proportion by weight as cerium oxide of between 5 and 40%.

13. Process according to claim 12 , wherein the composition exhibits a proportion by weight as cerium oxide of between 10 and 40%.

14. Process according to claim 13 , wherein the composition exhibits a proportion by weight as cerium oxide of between 10 and 30%.

15. Process according to claim 2 , wherein the composition exhibits a proportion by weight as niobium oxide of between 5 and 15%.

16. Process according to claim 15 , wherein the composition exhibits a proportion by weight as niobium oxide of between 5 and 10%.

17. Process according to claim 2 , wherein the catalytic system additionally comprises a zeolite.

18. Process according to claim 2 , wherein the nitrogenous reducing agent comprises ammonia or urea.

19. Process according to claim 2 , wherein the gas is an exhaust gas from an engine of a motor vehicle.

20. Process according to claim 19 , wherein the catalytic system is positioned on a particle filter or wherein the catalytic system comprises the composition in an extruded form.

Assignees

• Bisson Laure
• Hernandez Julien
• Jorge Coelho Marques Rui Miguel
• Rohart Emmanuel
• Bortun Mila
• Harris Deborah Jayne
• Jones Clare
• Rhodia Operations
• Magnesium Elektron Ltd

Inventors

• Bisson Laure
• Hernandez Julien
• Jorge Coelho Marques Rui Miguel
• Rohart Emmanuel
• Bortun Mila
• Harris Deborah Jayne
• Jones Clare

Classifications

• B01J21/066

  Zirconium or hafnium; Oxides or hydroxides thereof · CPC title

• B01D2255/207

  Transition metals · CPC title

• B01J2229/16

  to increase the Si/Al ratio; Dealumination · CPC title

• B01J37/0009

  Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst · CPC title

• B01J2229/37

  Acid treatment · CPC title