Method of fabricating membrane electrode assembly and gas diffusion layer

US8999599B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-8999599-B2
Application numberUS-201213812233-A
CountryUS
Kind codeB2
Filing dateJul 17, 2012
Priority dateJul 19, 2011
Publication dateApr 7, 2015
Grant dateApr 7, 2015

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Abstract

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A method of fabricating a membrane electrode assembly, comprising: obtaining a mixture by mixing and kneading electrically conductive particles, a polymer resin, a surfactant, and a dispersion solvent (S 1 ); obtaining a sheet-like mixture by rolling out and shaping the mixture (S 2 ); obtaining a carbon sheet by heat-treating the sheet-like mixture at a first heat treatment temperature such that the surfactant and the dispersion solvent are removed from the sheet-like mixture (S 3 ); obtaining a dispersion liquid by mixing electrically conductive particles, a polymer resin, a surfactant, and a dispersion solvent (S 4 ); forming, on the carbon sheet, a dispersion liquid layer thinner than the carbon sheet by forming and drying a coating of the dispersion liquid on the carbon sheet (S 5 ); obtaining a gas diffusion layer in which a carbon layer is formed on the carbon sheet, by heat-treating the carbon sheet on which the dispersion liquid layer is formed at a second heat treatment temperature lower than the first heat treatment temperature such that the surfactant and the dispersion solvent are removed from the dispersion liquid layer (S 6 ); and stacking a catalyst layer and an electrolyte membrane in said order on the carbon layer (S 7 ).

First claim

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The invention claimed is: 1. A method of fabricating a membrane electrode assembly, the method comprising: obtaining a mixture by mixing first electrically conductive particles, a first polymer resin, a first surfactant, and a first dispersion solvent; obtaining a sheet-like mixture by shaping the mixture; obtaining a carbon sheet by heat-treating the sheet-like mixture at a first heat treatment temperature; obtaining a dispersion liquid by mixing second electrically conduct…

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What does patent US8999599B2 cover?
A method of fabricating a membrane electrode assembly, comprising: obtaining a mixture by mixing and kneading electrically conductive particles, a polymer resin, a surfactant, and a dispersion solvent (S 1 ); obtaining a sheet-like mixture by rolling out and shaping the mixture (S 2 ); obtaining a carbon sheet by heat-treating the sheet-like mixture at a first heat treatment temperature such th…
Who is the assignee on this patent?
Shintani Haruhiko, Ueda Toshifumi, Yamauchi Masaki, and 1 more
What technology area does this patent fall under?
Primary CPC classification H01M8/1004. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Apr 07 2015 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).