Catalytic materials for fuel cell electrodes and method for their production

US8993472B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-8993472-B2
Application numberUS-99858609-A
CountryUS
Kind codeB2
Filing dateNov 6, 2009
Priority dateNov 7, 2008
Publication dateMar 31, 2015
Grant dateMar 31, 2015

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Abstract

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Layered catalyst structures for fuel cells, particularly for a Proton Exchange Membrane Fuel Cell (PEMFC), are produced by a reactive spray deposition technology process. The catalyst layers so produced contain particles sized between 1 and 15 nm and clusters of such particles of a catalyst selected from the group consisting of platinum, platinum alloys with transition metals, mixtures thereof and non-noble metals. The catalyst layers without an electrically conducting supporting medium exhibit dendritic microstructure, providing high electrochemically active surface area and electron conductivity at ultra-low catalyst loading. The catalyst layers deposited on an electrically conducting medium, such as carbon, exhibit three-dimensional functional grading, which provides efficient utilization as a catalyst, high PEMFC performance at the low catalyst loading, and minimized limitations caused by reactant diffusion and activation. The catalytic layers may be produced by a single-run deposition method.

First claim

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The invention claimed is: 1. A catalyst layer structure for a fuel cell electrode, the structure comprising a catalyst layer comprising catalyst particles 1-15 nm in size, the layer having a catalyst loading not more than 0.1 mg/cm 2 and rendering PEM fuel cell performance of at least 0.6 W/cm 2 , the catalyst layer further comprising a proton conducting ionomer, and the structure having a catalyst concentration gradient in at least the z direction, the concentration increasing to…

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What does patent US8993472B2 cover?
Layered catalyst structures for fuel cells, particularly for a Proton Exchange Membrane Fuel Cell (PEMFC), are produced by a reactive spray deposition technology process. The catalyst layers so produced contain particles sized between 1 and 15 nm and clusters of such particles of a catalyst selected from the group consisting of platinum, platinum alloys with transition metals, mixtures thereof …
Who is the assignee on this patent?
Roller Justin, Maric Radenka, Fatih Khalid, and 2 more
What technology area does this patent fall under?
Primary CPC classification H01M4/8642. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Mar 31 2015 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).