Core pin for casting

Patent metadata

Field	Value
Publication number	US-8985188-B2
Application number	US-201214110954-A
Country	US
Kind code	B2
Filing date	Feb 29, 2012
Priority date	Apr 12, 2011
Publication date	Mar 24, 2015
Grant date	Mar 24, 2015

Abstract

Disclosed is a cast pin equipped with circular grooves which are provided at any location. The cast pin ( 10 ) is equipped with: an outer tube ( 11 ) in the shape of a hollow body the tip of which is closed; an inner tube ( 20 ) inserted into the outer tube ( 11 ); and a cooling medium pipe ( 30 ) that is inserted into the inner tube ( 20 ) and supplies a cooling medium to the interior of the inner tube ( 20 ). Three circular grooves ( 22 ) are formed at prescribed intervals in the longitudinal direction, for example, on the outer circumferential surface ( 21 ) of the inner tube ( 20 ). The circular grooves ( 22 ) are formed in the outer circumferential surface ( 21 ) by applying a cutting tool from the radial outward direction of the inner tube ( 20 ).

First claim

The invention claimed is:

1. A core pin for casting comprising:
an outer tube in a form of a hollow tube closed at a distal end thereof;
an inner tube inserted in the outer tube with an outer peripheral surface thereof contacting an inner peripheral surface of the outer tube;
and a cooling medium pipe inserted in the inner tube, with an annular gap defined between an inner peripheral surface of the inner tube and an outer peripheral surface of the cooling medium pipe, for supplying a cooling medium from a distal end thereof into the inner tube while allowing the cooling medium to flow backward through the annular gap to thereby cool the inner tube,
wherein the core pin includes a heat insulating chamber provided between the outer tube and inner tube, and the heat insulating chamber is defined by an annular groove formed in an outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube covering the annular groove,
wherein the inner tube is segmented in a first axial zone where heat transfer is required and a second axial zone where heat retention is required, the first axial zone is formed of a material of a higher thermal conductivity than a material of the second axial zone, the first axial zone and the second axial zone are integrally and directly joined to each other, and the annular groove forming part of the heat insulating chamber is provided in the second axial zone,
wherein the material of the first axial zone of the inner tube has a higher thermal expansion coefficient than a material of the outer tube, and
wherein a gap is defined at a normal temperature between the inner peripheral surface of the outer tube and the outer peripheral surface at the first axial zone of the inner tube, such that the outer peripheral surface at the first axial zone of the inner tube is brought into close contact with the inner peripheral surface of the outer tube upon casting, due to the difference in the thermal expansion coefficient between the outer tube and the first axial zone of the inner tube.

2. The core pin according to claim 1 , wherein the outer tube is formed of an iron-based material and the first axial zone of the inner tube is formed of a copper-based material.

3. The core pin of claim 1 , wherein the material of the second axial zone of the inner tube has a thermal expansion coefficient nearly equal to the thermal expansion coefficient of the material of the first axial zone, and a gap is also defined at the normal temperature between the inner peripheral surface of the outer tube and the inner peripheral surface at the second axial zone of the inner tube such that the outer peripheral surface at the second axial zone of the inner tube is brought into close contact with the inner peripheral surface of the outer tube upon casting, due to a difference in the thermal expansion coefficient between the outer tube and the second axial zone of the inner tube.

4. The core pin of claim 3 , wherein the outer tube is formed of an iron-based material, the first axial zone of the inner tube is formed of a copper-based material, and the second axial zone of the inner tube is formed of an iron-based material.

5. A core pin for casting comprising:
an outer tube in a form of a hollow tube closed at a distal end thereof;
a single inner tube inserted in the outer tube with an outer peripheral surface thereof contacting an inner peripheral surface of the outer tube; and
a cooling medium pipe inserted in the inner tube, with an annular gap defined between an inner peripheral surface of the inner tube and an outer peripheral surface of the cooling medium pipe, for supplying a cooling medium from a distal end thereof into the inner tube while allowing the cooling medium to flow backward through the annular gap to thereby cool the inner tube,
wherein the core pin includes a heat insulating chamber provided between the outer tube and the inner tube, and the heat insulating chamber is defined by an annular groove formed in an outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube covering the annular groove, and
wherein the inner tube is formed of a material having a higher thermal expansion coefficient than a material of the outer tube,
wherein the core pin is adapted to be mounted to a mold for forming, around the outer tube, a small thickness portion of a product and a general thickness portion greater in thickness than the small thickness portion, and wherein the heat insulating chamber is provided near the small thickness portion of the product.

6. A core pin for casting comprising:
an outer tube in a form of a hollow tube closed at a distal end thereof;
a single inner tube inserted in the outer tube with an outer peripheral surface thereof contacting an inner peripheral surface of the outer tube; and
a cooling medium pipe inserted in the inner tube, with an annular gap defined between an inner peripheral surface of the inner tube and an outer peripheral surface of the cooling medium pipe, for supplying a cooling medium from a distal end thereof into the inner tube while allowing the cooling medium to flow backward through the annular gap to thereby cool the inner tube,
wherein the core pin includes a heat insulating chamber provided between the outer tube and the inner tube, and the heat insulating chamber is defined by an annular groove formed in an outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube covering the annular groove, and
wherein the inner tube is formed of a material having a higher thermal expansion coefficient than a material of the outer tube,
wherein the core pin is adapted to be mounted to a mold for forming, around the outer tube, a small thickness portion of a product and a general thickness portion greater in thickness than the small thickness portion, the outer tube being inserted in a cavity of the mold in partial contact with the mold, and wherein the heat insulating chamber is provided near the small thickness portion and in a region of the outer tube where the outer tube contacts the mold.

Assignees

• Shibata Kiyoshi
• Ikegami Akihiro
• Numata Masayuki
• Honda Motor Co Ltd

Inventors

• Shibata Kiyoshi
• Ikegami Akihiro
• Numata Masayuki

Classifications

• B22D17/2218 Primary

  Cooling or heating equipment for dies (for permanent moulds B22C9/065; for plastics B29C45/73) · CPC title

• B22C9/06

  Permanent moulds for shaped castings (moulds for ingots B22D7/06) · CPC title

• B22C9/106

  Vented or reinforced cores · CPC title

• B22C9/10

  Cores; Manufacture or installation of cores {(breaker cores B22C9/084)} · CPC title

• B22C9/101

  Permanent cores · CPC title