Leadframe having selectively removable bridges between terminals and contacts

Patent metadata

Field	Value
Publication number	US-8979597-B2
Application number	US-201113640151-A
Country	US
Kind code	B2
Filing date	Apr 14, 2011
Priority date	Apr 14, 2010
Publication date	Mar 17, 2015
Grant date	Mar 17, 2015

Abstract

The present invention relates to a leadframe having a plurality of connections for electrical conductors, a plurality of contacts and at least two outer current bars, and to a connecting socket having a leadframe as well as to a system for transmission of electrical power, in particular from a plurality of solar modules (photovoltaic modules), having a connecting socket such as this. In order to devise a leadframe which occupies as little space as possible, at least one connection ( 32 a - e ) is provided for an electrical conductor between the outer current bars ( 34 a, b ). This allows the leadframe to have a compact physical shape. The invention is based on the discovery that leadframes are used in the prior art to bridge the distances between predetermined contact separations, offering the possibility of producing, in one stamped part, strip conductors which have different geometries. Furthermore, a connecting socket having such a leadframe is described, and a system for transmission of electrical power using such a connecting socket.

First claim

What is claimed is:

1. A lead frame for an electrical connecting socket, the lead frame comprising:
a plurality of terminals for electrical leads;
a plurality of contacts; and
a plurality of current bars comprising connections between the terminals and the contacts, wherein at least two of the current bars are positioned as outer current bars, wherein each of the outer current bars comprises a first section, and wherein the first sections of the outer current bars are approximately parallel to one another,
wherein at least one of the terminals located between the outer current bars, and
wherein a longitudinal axis of the terminals is approximately transverse to a longitudinal axis of the first sections of the outer current bars,
the lead frame further comprising a plurality of short residual sections of punched-out lands on adjacent end faces of the terminals for electrical leads.

2. The lead frame according to claim 1 , further comprising a plurality of bridges between the first sections of the outer current bars and the terminals for electrical leads.

3. The lead frame according to claim 1 , wherein a second section of each of the outer current bars is arranged at an angle relative to the first section.

4. The lead frame according to claim 1 , wherein the plurality of current bars includes at least one inner current bar positioned between the two outer current bars.

5. The lead frame according to claim 1 , wherein the contacts are aligned perpendicular to a plane that is spanned by the current bars and the terminals.

6. The lead frame according to claim 1 , wherein the current bars have a rectilinear shape.

7. The lead frame according to claim 1 , wherein the lead frame includes fewer contacts than terminals for electrical leads.

8. The lead frame according to claim 1 , wherein the bridges are positioned between the terminals for electrical leads and the current bars according to a predefined pattern.

9. The lead frame according to claim 1 , wherein a distance between the terminals for electrical leads is about 1.8 mm to 4 mm.

10. The lead frame according to claim 1 , wherein the contacts are arranged in a row and the distance between the contacts is 4 mm to 12 mm.

11. The lead frame according to claim 1 , wherein surfaces of the terminals, to which the leads are connected, jut out beyond corresponding surfaces of the current bars.

12. A system, comprising:
a connecting socket; and
a lead frame, comprising:
a plurality of terminals for electrical leads;
a plurality of contacts;
a plurality of current bars comprising connections between the terminals and the contacts, wherein at least two of the current bars are positioned as outer current bars, wherein each of the outer current bars comprises a first section, and wherein the first sections of the outer current bars are approximately parallel to one another; and
a plurality of short residual sections of punched-out lands on adjacent end faces of the terminals for electrical leads,
wherein at least one of the terminals is located between the outer current bars, and
wherein a longitudinal axis of the terminals is approximately transverse to a longitudinal axis of the first sections of the outer current bars.

13. The system according to claim 12 , wherein a connector plug face of the connecting socket is mechanically coded by means of a plurality of contacting openings having different geometries.

14. A system according to claim 12 , further comprising:
a cable for connecting a plurality of current sources, wherein the cable comprises a plurality of leads for conducting different potentials in the cable; and
a plurality of connecting sockets connected to the cable.

15. The system according to claim 14 , further comprising a plurality of bridges arranged in the connecting sockets according to an alternating pattern.

16. The system according to claim 14 wherein the connecting sockets comprise potted connecting sockets ( 10 ).

17. A method for preparing a cable for connecting a plurality of current sources, wherein the cable comprises a plurality of leads for conducting different potentials in the cable, the method comprising:
stripping insulation from two ends of the cable at predefined points;
connecting the stripped ends to terminals of a lead frame, wherein the lead frame comprises a plurality of contacts, a plurality of current bars comprising connections between the terminals and contacts and a plurality of short residual sections of punched out lands on adjacent end faces of the terminals;
placing the cable ends and the lead frame in a connecting socket;
sealing the connecting socket; and
potting the connecting socket.

18. The method according to claim 17 , wherein connections between the terminals and multiple current bars of the lead frame are produced by detaching predetermined bridges between the terminals and the current bars of the lead frame before the stripped ends are connected to the terminals.

19. The method according to claim 17 , wherein connections between the terminals and multiple current bars of the lead frame are produced by detaching predetermined bridges between the terminals and the current bars of the lead frame before the connecting socket is potted.

20. A system for transmitting electrical power, the system comprising:
a plurality of connecting sockets, wherein each of the connecting sockets has a lead frame, comprising:
a plurality of terminals for electrical leads;
a plurality of contacts;
a plurality of current bars comprising connections between the terminals and the contacts, wherein at least two of the current bars are positioned as outer current bars, wherein each of the outer current bars comprises a first section, and wherein the first sections of the outer current bars are approximately parallel to one another; and
a plurality of short residual sections of punched-out lands on adjacent end faces of the terminals for electrical leads,
wherein at least one of the terminals is located between the outer current bars, and

wherein a longitudinal axis of the terminals is approximately transverse to a longitudinal axis of the first sections of the outer current bars; and
at least one cable for connecting a plurality of current sources, wherein the at least one cable comprises a plurality of leads for conducting different potentials in the cable.

Assignees

• Starke Cord
• Schäfer Sebastian
• Scholz Sebastian
• Huss John
• Phoenix Contact Gmbh & Co

Inventors

• Starke Cord
• Schäfer Sebastian
• Scholz Sebastian
• Huss John

Classifications

• H01R29/00 Primary

  Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, {programmable connectors} · CPC title

• H01R13/504

  different pieces being moulded, cemented, welded, e.g. ultrasonic welding, or swaged together · CPC title

• H01R43/24

  Assembling by moulding on contact members · CPC title

• Y10T29/49174

  Assembling terminal to elongated conductor · CPC title