All-solid secondary battery with graded electrodes

Patent metadata

Field	Value
Publication number	US-8945766-B2
Application number	US-201013254740-A
Country	US
Kind code	B2
Filing date	Mar 15, 2010
Priority date	Mar 16, 2009
Publication date	Feb 3, 2015
Grant date	Feb 3, 2015

Abstract

In an all-solid secondary battery, in an electrode active material layer of at least one of positive and negative electrode bodies, a total content ratio, which is represented by a ratio of mass of an electrolyte contained in the electrode active material layer to mass of an active material contained in the electrode active material layer, is larger than 1; and the electrode active material layer of the at least one of the positive and negative electrode bodies has a composition distribution in which a local content ratio, which is represented by a ratio of mass of the electrolyte contained in a portion of the electrode active material layer to mass of the active material contained in the portion of the electrode active material layer, increases from a solid electrolyte interface toward a current collector interface in a thickness direction of the electrode active material layer.

First claim

What is claimed is:

1. An all-solid secondary battery comprising:
a positive electrode body including a positive electrode current collector and a positive electrode active material layer that contains at least a positive electrode active material and a positive electrode electrolyte, and that is formed on the positive electrode current collector;
a negative electrode body including a negative electrode current collector and a negative electrode active material layer that contains at least a negative electrode active material and a negative electrode electrolyte, and that is formed on the negative electrode current collector; and
a solid electrolyte that is held between the positive electrode body and the negative electrode body, wherein
in the electrode active material layer of at least one of the positive electrode body and the negative electrode body, a total content ratio, which is represented by a ratio of mass of the electrolyte contained in the electrode active material layer to mass of the active material contained in the electrode active material layer, is larger than 1; and
the electrode active material layer of the at least one of the positive electrode body and the negative electrode body has a composition distribution in which a local content ratio, which is represented by a ratio of mass of the electrolyte contained in a portion of the electrode active material layer to mass of the active material contained in the portion of the electrode active material layer, increases from a solid electrolyte interface toward a current collector interface in a thickness direction of the electrode active material layer.

2. The all-solid secondary battery according to claim 1 , wherein
in at least the positive electrode active material layer of the positive electrode body, the total content ratio is larger than 1, and at least the positive electrode active material layer has the composition distribution in which the local content ratio increases from the solid electrolyte interface toward the current collector interface in the thickness direction of the electrode active material layer.

3. An all-solid secondary battery comprising:
a positive electrode body including a positive electrode current collector and a positive electrode active material layer that contains at least a positive electrode active material and a positive electrode electrolyte, and that is formed on the positive electrode current collector;
a negative electrode body including a negative electrode current collector and a negative electrode active material layer that contains at least a negative electrode active material and a negative electrode electrolyte, and that is formed on the negative electrode current collector; and
a solid electrolyte that is held between the positive electrode body and the negative electrode body, wherein
the electrode active material layer of at least one of the positive electrode body and the negative electrode body has a composition distribution in which a local content ratio, which is represented by a ratio of a volume of the electrolyte contained in a portion of the electrode active material layer to a volume of the active material contained in the portion of the electrode active material layer, increases from a solid electrolyte interface toward a current collector interface in a thickness direction of the electrode active material layer.

4. The all-solid secondary battery according to claim 3 , wherein
at least the positive electrode active material layer of the positive electrode body has the composition distribution in which the local content ratio increases from the solid electrolyte interface toward the current collector interface in the thickness direction of the electrode active material layer.

5. The all-solid secondary battery according to claim 3 , wherein
in the electrode active material layer of at least one of the positive electrode body and the negative electrode body, a porosity increases from the current collector interface toward the solid electrolyte interface in the thickness direction of the electrode active material layer.

6. The all-solid secondary battery according to claim 5 , wherein
in at least the positive electrode active material layer of the positive electrode body, the porosity increases from the current collector interface toward the solid electrolyte interface in the thickness direction of the electrode active material layer.

7. The all-solid secondary battery according to claim 6 , wherein
in at least the positive electrode active material layer of the positive electrode body, the porosity is 0.05% to 40%.

8. The all-solid secondary battery according to claim 3 , wherein
a thickness of the electrode active material layer of at least one of the positive electrode body and the negative electrode body is 1 to 300 μm.

9. The all-solid secondary battery according to claim 8 , wherein
a thickness of the electrode active material layer of at least one of the positive electrode body and the negative electrode body is 20 to 200 μm.

10. The all-solid secondary battery according to claim 8 , wherein
a thickness of at least the positive electrode active material layer of the positive electrode body is 1 to 300 μm.

11. The all-solid secondary battery according to claim 9 , wherein
a thickness of at least the positive electrode active material layer of the positive electrode body is 20 to 200 μm.

12. The all-solid secondary battery according to claim 3 , wherein
the solid electrolyte includes a compact formed by pressing powder.

Assignees

• Yoshida Satoshi
• Doi Takayoshi
• Ueno Yukiyoshi
• Nisino Tenmei
• Tsuchida Yasushi
• Toyota Motor Co Ltd

Inventors

• Yoshida Satoshi
• Doi Takayoshi
• Ueno Yukiyoshi
• Nisino Tenmei
• Tsuchida Yasushi

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/139

  Processes of manufacture · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic

• H01M4/02

  Electrodes composed of, or comprising, active material · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title