Article storage facility and article storage method

Patent metadata

Field	Value
Publication number	US-8942844-B2
Application number	US-201213723300-A
Country	US
Kind code	B2
Filing date	Dec 21, 2012
Priority date	Dec 26, 2011
Publication date	Jan 27, 2015
Grant date	Jan 27, 2015

Abstract

An article storage facility includes a transport device for transporting the transporting containers to the plurality of storage units, a controller, and a supply state detecting device for detecting a supply state of the inactive gas to the plurality of storage units. The controller makes a determination based on detected information from the supply state detecting device as to whether the inactive gas is properly supplied, and manages the plurality of storage units by distinguishing the disallowed storage units for which it is determined that the inactive gas is not properly supplied from the allowed storage units that are the storage units that are not the disallowed storage units. The controller performs a retreating transport operation in which a transporting container, that is stored in the storage unit that is changed from the allowed storage unit to the disallowed storage unit, is transported to an allowed storage unit.

First claim

What is claimed is:

1. An article storage facility comprising:
a plurality of storage units for storing transporting containers for housing substrates;
a transport device for transporting the transporting containers to the plurality of storage units;
inactive gas feed passages for supplying inactive gas to each of the plurality of said storage units;
a discharge portion for discharging the inactive gas supplied to an associated one of the storage units by an associated one of the inactive gas feed passages into the interior of an associated one of the transporting containers stored in the associated one of the storage units;
a controller for controlling operation of the transport device;
a supply state detecting device for detecting a supply state of the inactive gas to the plurality of storage units;
wherein the controller is configured to make a supply state determination which is a determination based on detected information from the supply state detecting device as to whether the inactive gas is properly supplied and to manage the plurality of storage units by distinguishing disallowed storage units for which it is determined that the inactive gas is not properly supplied, from allowed storage units that are the plurality of storage units that are not the disallowed storage units, and wherein the controller is further configured to perform a retreating transport operation in which a transporting container, that is stored in one of the storage units that is changed from the allowed storage unit to the disallowed storage unit due to a change in a supply state of the inactive gas, is transported to another one of the storage units that is managed as the allowed storage unit.

2. The article storage facility as defined in claim 1 , wherein
the plurality of storage units are divided into a plurality of sections,
wherein a section supply state detecting device for detecting the supply state of the inactive gas to an associated one of the plurality of sections is provided as the supply state detecting device, and
wherein the controller is configured to perform the supply state determination based on detected information from the section supply state detecting device and to manage all of the storage units, belonging to a section for which it is determined that the inactive gas is not properly supplied, as the disallowed storage units.

3. The article storage facility as defined in claim 2 , wherein
the inactive gas feed passages include section feeding portions which divert and supply the inactive gas to each of the plurality of sections, and storage unit feeding portions which divert and supply the inactive gas, that is supplied to a respective section by an associated one of the section feeding portions, to each of the plurality of storage units in the respective section,
wherein a pressure adjusting device for adjusting a pressure of the inactive gas in the storage unit feeding portions is provided in each connection between a respective one of the section feeding portions and the plurality of the storage unit feeding portions,
wherein a pressure detection device for detecting a pressure of the inactive gas in each of the plurality of the storage unit feeding portions is provided as the section supply state detecting device,
wherein the controller is configured to make a determination as the supply state determination based on detected information from the pressure detection device as to whether an abnormal pressure, with respect to a pressure that has been adjusted by the pressure adjusting device, is detected by the pressure detecting device, and is configured to manage all of the storage units, belonging to the section associated with the section feeding portion in which the abnormal pressure is detected, as the disallowed storage units.

4. The article storage facility as defined in claim 2 , wherein
the inactive gas feed passages include storage unit feeding portions which divert and supply the inactive gas to each of the plurality of storage units,
wherein a flow rate adjusting device for adjusting a flow rate of the inactive gas supplied to respective discharge portion is provided in each connection between an associated one of the storage unit feeding portions and the respective discharge portion,
wherein a relaying device for relaying communication between the controller and the plurality of flow rate adjusting devices belonging to respective section is provided,
wherein a relay failure detection device for detecting an abnormal condition of the relaying device is provided as the section supply state detecting device,
wherein the controller is configured: to control operation of the flow rate adjusting device through the relaying device; to make a determination as the supply state determination as to whether an abnormal condition is detected by the relay failure detection device based on detected information from the relay failure detection device; and to manage all of the storage units, belonging to the section associated with the relaying device in which the abnormal condition is detected, as the disallowed storage units.

5. The article storage facility as defined in claim 1 , wherein
a storage unit supply state detecting device for detecting a supply state of the inactive gas to each of the plurality of storage units is provided as the supply state detecting device, and
wherein the controller is configured to perform the supply state determination based on detected information from the storage unit supply state detecting device and to manage the storage unit, for which it is determined that inactive gas is not properly supplied, as the disallowed storage unit.

6. The article storage facility as defined in claim 5 , wherein
the plurality of storage units are divided into a plurality of sections,
wherein a section supply state detecting device for detecting the supply state of the inactive gas to an associated one of the plurality of sections is provided as the supply state detecting device in addition to the storage unit supply state detecting device,
wherein the controller is configured to perform the supply state determination based on detected information from the section supply state detecting device and to manage all of the storage units, belonging to a section for which it is determined that the inactive gas is not properly supplied, as the disallowed storage units,
wherein, as the retreating transport operation, the controller is configured to preferentially transport, to the allowed storage unit, the transporting container stored in the storage unit for which it is determined based on detected information from the storage unit supply state detecting device that the inactive gas is not properly supplied.

7. The article storage facility as defined in claim 5 , wherein
the inactive gas feed passages include storage unit feeding portions which supply the inactive gas to each of the plurality of storage units,
wherein a feed rate adjusting device for adjusting a flow rate of the inactive gas supplied to respective discharge portion is provided in each connection between an associated one of the storage unit feeding portions and the respective discharge portion,
wherein an abnormal flow condition detecting device for detecting an abnormal condition of the feed rate adjusting device is provided as the storage unit supply state detecting device,
wherein the controller is configured to make a determination as the supply state determination based on detected information from the abnormal flow condition detecting device as to whether an abnormal condition is detected by the abnormal flow condition detecting device, and to manage the storage unit, to which the inactive gas is supplied through the feed rate adjusting device in which the abnormal c

Assignees

• Daifuku Kk

Inventors

• Takahara Masahiro
• Ueda Toshihito

Classifications

• H10P72/3404

  Storage means · CPC title

• H10P72/1926 Primary

  characterised by the presence of atmosphere modifying elements inside or attached to the closed carrier · CPC title

• Y10S414/137

  including means for charging or discharging wafer cassette · CPC title

• B65G1/06 Primary

  with means for presenting articles for removal at predetermined position or level (B65G1/12 takes precedence) · CPC title

• B65G1/0414

  provided with satellite cars adapted to travel in storage racks · CPC title