Secondary Battery and Battery Module Including the Same

Patent metadata

Field	Value
Publication number	US-2026088407-A1
Application number	US-202519303983-A
Country	US
Kind code	A1
Filing date	Aug 19, 2025
Priority date	Dec 8, 2020
Publication date	Mar 26, 2026
Grant date	—

Abstract

Disclosed is a secondary battery including: an electrode assembly including electrode sheets and a separator interposed between the electrode sheets; a pouch-like battery casing in which the electrode assembly is received; an electrode lead connected to the electrode assembly and protruding out from the battery casing; and a lead film covering the electrode lead and interposed between the electrode lead and the battery casing, wherein the lead film includes an outer layer covering the electrode lead and an inner layer disposed inside of the outer layer, and the inner layer includes a material having a higher air permeability as compared to the outer layer.

First claim

1 . A battery pack comprising:
a secondary battery including: an electrode assembly comprising electrode sheets and a separator interposed between the electrode sheets; a battery casing in which the electrode assembly is received; an electrode lead connected to the electrode assembly and protruding out from the battery casing; and a lead film covering the electrode lead and interposed between the electrode lead and the battery casing, wherein the lead film comprises an outer layer covering the electrode lead and an inner layer disposed inside of the outer layer, and the inner layer comprises a material having a higher air permeability as compared to the outer layer.

2 . The battery pack according to claim 1 , wherein the outer surface of the inner layer and the inner surface of the outer layer are adhered to each other.

3 . The battery pack according to claim 1 , wherein one end of the inner layer is exposed to the outside in the external part of the battery casing, and the other end of the inner layer is covered with the outer layer in the internal part of the battery casing.

4 . The battery pack according to claim 1 , wherein one end of the inner layer is exposed to the outside in the external part of the battery casing, and the other end of the inner layer is exposed to the internal space of the battery casing in the internal part of the battery casing.

5 . The battery pack according to claim 1 , wherein one end of the inner layer is covered with the outer layer in the external part of the battery casing, and the other end of the inner layer is exposed to the internal space of the battery casing in the internal part of the battery casing.

6 . The battery pack according to claim 1 , wherein one end of the inner layer is covered with the outer layer in the external part of the battery casing, and the other end of the inner layer is covered with the outer layer in the internal part of the battery casing.

7 . The battery pack according to claim 5 , wherein the lead film of the outer layer covering one end of the inner layer in the external part of the battery casing has a width of 2 mm or more in the direction of extension of the electrode lead.

8 . The battery pack according to claim 1 , wherein the outer layer has a thickness of 100-300 μm between the inner layer and the battery casing.

9 . The battery pack according to claim 1 , wherein the inner layer has a thickness of 50-150μ m.

10 . The battery pack according to claim 1 , wherein the outer layer has a gas permeability of 4-40 barrer at 60° C.

11 . The battery pack according to claim 1 , wherein the outer layer has a water infiltration amount of 0.02-0.2 g at 25° C. and 50% RH for 10 years.

12 . The battery pack according to claim 1 , wherein the inner layer has a gas permeability of 1.6 e 5 to 1.6 e 7 barrer.

13 . The battery pack according to claim 1 , wherein the outer layer comprises a polyolefin-based resin, and the polyolefin-based resin comprises at least one material selected from the group consisting of polypropylene, polyethylene and polyvinyl difluoride (PVDF).

14 . The battery pack according to claim 1 , wherein the inner layer comprises at least one material selected from the group consisting of polyolefin-based resin, fluorinated resin, natural materials, glass fibers, ceramic fibers and metal fibers.

15 . The battery pack according to claim 14 , wherein the polyolefin-based resin comprises at least one material selected from the group consisting of polypropylene, polyethylene and polyvinyl difluoride (PVDF),
the fluorinated resin comprises at least one material selected from the group consisting of polytetrafluoroethylene and polyvinylidene fluoride, and the natural material comprises at least one material selected from the group consisting of cotton and wool.

16 . The battery pack according to claim 1 , wherein the outer layer is partially disposed between the inner layer and one surface of the electrode lead.

17 . The battery pack according to claim 1 , wherein the battery casing comprises an upper casing and a lower casing,
the upper sealing portion of the upper casing and the lower sealing portion of the lower casing are bound to each other, and the lead film is disposed between the upper sealing portion and the lower sealing portion.

18 . The battery pack according to claim 17 , wherein the lead film is formed to have a larger length as compared to the upper sealing portion and the lower sealing portion in the direction of protrusion of the electrode lead, and the lead film is exposed in each of the internal part and external part of the battery casing.

19 . The battery pack according to claim 18 , wherein the area of the lead film exposed outside of the battery casing is the same as the area of the lead film exposed inside of the battery casing.

20 . The battery pack according to claim 18 , wherein the area of the lead film exposed outside of the battery casing is larger than the area of the lead film exposed inside of the battery casing.

21 . The battery pack according to claim 17 , wherein the outer layer comprises an upper outer layer disposed between the upper sealing portion and the electrode lead, and a lower outer layer disposed between the lower sealing portion and the electrode lead.

22 . The battery pack according to claim 21 , wherein the inner layer comprises an upper inner layer covered with the upper outer layer, and a lower inner layer covered with the lower outer layer.

23 . The battery pack according to claim 22 , wherein the upper outer layer comprises a first upper outer layer and a second upper outer layer, and
the upper inner layer is disposed between the first upper outer layer and the second upper outer layer.

24 . The battery pack according to claim 22 , wherein the lower outer layer comprises a first lower outer layer and a second lower outer layer, and
the lower inner layer is disposed between the first lower outer layer and the second lower outer layer.

25 . The battery pack according to claim 1 , wherein the inner layer is in contact with one surface of the electrode lead.

26 . An electric vehicle comprising the battery pack of claim 1 .

Assignees

• Lg Energy Solution Ltd

Inventors

• Lim Hun-Hee
• Kim Sang-Hun
• Kang Min-Hyeong
• Yu Hyung-Kyun

Classifications

• H01M2200/20

  Pressure-sensitive devices · CPC title

• H01M50/197

  having a layered structure · CPC title

• H01M50/188

  the sealing members being arranged between the lid and terminal · CPC title

• H01M50/394 Primary

  Gas-pervious parts or elements · CPC title

• H01M50/557

  Plate-shaped terminals · CPC title