Positive Electrode Active Material, and Positive Electrode and Lithium Secondary Battery Including the Same

Patent metadata

Field	Value
Publication number	US-2026074215-A1
Application number	US-202319108339-A
Country	US
Kind code	A1
Filing date	Dec 22, 2023
Priority date	Dec 26, 2022
Publication date	Mar 12, 2026
Grant date	—

Abstract

The present disclosure relates to a positive electrode active material including: a lithium nickel-based transition metal oxide with a large particle diameter and a lithium nickel-based transition metal oxide with a small particle diameter. The lithium nickel-based transition metal oxide with a large particle diameter is a secondary particle. The lithium nickel-based transition metal oxide with a small particle diameter is a single particle formed of one nodule and/or a quasi-single particle that is a composite of 30 or less nodules. The lithium nickel-based transition metal oxide with a large particle diameter has a D 50 of 5 μm to 30 μm, a Z value defined by factors of roundness distribution characteristics of 1.0 to 9.0, and a negative skewness factor (NSF) of 0.1 to 0.9. Use of the positive electrode active material in a lithium secondary battery results in improved lifespan and/or output characteristics of the battery.

First claim

1 . A positive electrode active material comprising:
a lithium nickel-based transition metal oxide with a large particle diameter and a lithium nickel-based transition metal oxide with a small particle diameter, wherein the lithium nickel-based transition metal oxide with a large particle diameter is in the form of a secondary particle that is an aggregate of primary particles, wherein the lithium nickel-based transition metal oxide with a small particle diameter is in the form of at least one of a single particle formed of one nodule and a quasi-single particle that is a composite of 30 or less nodules, wherein the lithium nickel-based transition metal oxide with a large particle diameter has a D 50 of from 5 μm to 30 μm, a Z value defined by Equation 1 below that is from 1.0 to 9.0, and a negative skewness factor (NSF) defined by Equation 2 below that is from 0.1 to 0.9:

Z
=

F
max
R

/

S
R

[

Equation
⁢

1

]

wherein the F R max and S R− are values obtained when drawing a histogram with the number of particles as a frequency by dividing the degree of roundness into 0.05 units in a roundness dispersion obtained from a scanning electron microscope (SEM) and an image analysis program for the lithium nickel-based transition metal oxide with a large particle diameter, wherein the F R max is the maximum frequency roundness ratio (mode roundness ratio), which is the frequency of the class (roundness) with the highest frequency (number of particles) divided by the total number of analyzed particles, and S R is the standard deviation of the roundness,

NSF
=

(

R

5
⁢
0

-

R

1
⁢
0

)

/

F
max
R

[

Equation
⁢

2

]

wherein the F R max , R 50 and R 10 − are values obtained when drawing a histogram with the number of particles as a frequency by dividing the degree of roundness into 0.05 units in a roundness dispersion obtained from a scanning electron microscope (SEM) and an image analysis program for the lithium nickel-based transition metal oxide with a large particle diameter, wherein the F R max is the maximum frequency roundness ratio (mode roundness ratio), which is the frequency of the class (roundness) with the highest frequency (number of particles) divided by the total number of analyzed particles, R 50 is a roundness at a point with a cumulative frequency of 50%, and R 10 is a roundness at a point with a cumulative frequency of 10%.

2 . The positive electrode active material according to claim 1 , wherein the Z value is 2.0 to 7.0.

3 . The positive electrode active material according to claim 1 , wherein the negative skewness factor (NSF) is 0.2 to 0.7

4 . The positive electrode active material according to claim 1 , wherein the standard deviation (S R ) of the roundness is 0.05 to 0.15.

5 . The positive electrode active material according to claim 1 , wherein the maximum frequency roundness ratio (F R max ) is 0.1 to 0.4.

6 . The positive electrode active material according to claim 1 , wherein the mixed weight ratio of the large-particle-diameter lithium nickel-based transition metal oxide to the small-particle-diameter lithium nickel-based transition metal oxide is 9:1 to 3:7.

7 . The positive electrode active material according to claim 1 , wherein the positive electrode active material has an aspect ratio of 0.60 to 0.99, and a roundness of 0.60 to 0.99.

8 . The positive electrode active material according to claim 1 , wherein each of the lithium nickel-based transition metal oxide with a large particle diameter and the lithium nickel-based transition metal oxide with a small particle diameter is independently represented by the following chemical formula (1):

wherein M 1 includes one or more selected from Mn or Al; M 2 includes one or more selected from the group consisting of W, Zr, Y, Ba, Ca, Ti, V, Mg, Ta or Nb; X includes one or more selected from the group consisting of N, P, S, F or Cl; and 0≤x≤0.5, 0.5≤a<1, 0<b≤0.4, 0<c≤0.4, 0≤d≤0.05, and 0≤e≤0.05.

9 . The positive electrode active material according to claim 1 , wherein each of the lithium nickel-based transition metal oxide with a large particle diameter and the lithium nickel-based transition metal oxide with a small particle diameter independently have a nickel content in the lithium nickel-based transition metal oxide of 70 mol % or more.

10 . A positive electrode comprising the positive electrode active material according to claim 1 .

11 . A lithium secondary battery comprising the positive electrode of claim 10 .

12 . The positive electrode active material according to claim 1 , wherein the lithium nickel-based transition metal oxide with a small particle diameter is in the form of a single particle formed of one nodule.

13 . The positive electrode active material according to claim 1 , wherein the lithium nickel-based transition metal oxide with a small particle diameter is in the form of
a quasi-single particle that is a composite of 30 or less nodules.

14 . The positive electrode active material of claim 1 , wherein the lithium nickel-based transition metal oxide with a large particle diameter has a D 50 of 10 μm to 30 μm.

15 . The positive electrode active material of claim 1 , wherein the positive electrode active material has a bimodal particle size distribution.

16 . The positive electrode active material of claim 1 , wherein the Z value is 2.0 to 7.0 and

Assignees

• Lg Energy Solution Ltd

Inventors

• Kwak Min
• Kim Hyeong Il
• Chae Seul Ki
• Park Byung Chun

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/052

  Li-accumulators · CPC title