Production of hydrogen and solid lithium hydroxide

Patent metadata

Field	Value
Publication number	US-2026071333-A1
Application number	US-202319110774-A
Country	US
Kind code	A1
Filing date	Sep 1, 2023
Priority date	Sep 12, 2022
Publication date	Mar 12, 2026
Grant date	—

Abstract

The problem addressed by the invention is that of specifying a process for producing lithium hydroxide that is very energy-efficient. The process should in particular manage without using thermal energy. As a raw material, the process should be able to process Li-containing waters that arise when used lithium-ion batteries are digested. The LiOH produced by the process should be of sufficiently high purity that it can be used directly for the production of new LIBs. The process should achieve a high throughput and have a low space requirement so that it can be combined with existing processes for reprocessing used LIBs or for producing new LIBs to form a closed, continuous production cycle. The process according to the invention is an electrolytic membrane process that is operated using an LiSICon membrane. A particular aspect of the process is that the electrolysis is operated up to the precipitation limit of the lithium hydroxide.

First claim

1 . Process for producing hydrogen and lithium hydroxide, comprising the following steps:
a) providing a feed comprising at least water, Li ions and also impurities, the concentration of Li ions in the feed C F being at least 200 ppm by weight or between 500 ppm by weight and 140 000 ppm by weight, in each case based on the total weight of the feed; b) providing a poor working medium comprising water and lithium hydroxide dissolved therein, the concentration of lithium hydroxide in the poor working medium C M0 , based on the total weight of the poor working medium, being at least 50 ppm by weight; c) providing at least one electrochemical cell, wherein the electrochemical cell has the following properties:
i. the electrochemical cell includes a first compartment in which an anode is arranged;
ii. the electrochemical cell includes a second compartment in which a cathode is arranged;
iii. the electrochemical cell includes a membrane that separates the first membrane from the second membrane, the membrane having the area A;
iv. the membrane comprises an inorganic material that possesses conductivity for Li ions and that is electrically insulating;
d) providing at least one electrical voltage source that is connected to the anode via a first electrical lead and to the cathode via a second electrical lead; e) charging of the first compartment with the feed; f) charging of the second compartment with the poor working medium; g) charging of the electrochemical cell with an electrical voltage U drawn from the electrical voltage source such that an electrical current/flows between the anode and cathode, the ratio Q of the current strength of the electrical current/and the area A of the membrane being between 100 A/m 2 and 500 A/m 2 or between 150 A/m 2 and 350 A/m 2 ; h) withdrawing from the first compartment of wastewater comprising at least water, Li salts dissolved therein, oxygen and also impurities, the concentration of Li ions in the wastewater C W , based on the total weight of the wastewater, being lower than the concentration of Li ions in the feed C F based on the total weight of the feed; i) withdrawing from the second compartment of a rich working medium comprising water, hydrogen and lithium hydroxide, wherein the concentration of lithium hydroxide in the rich working medium C M1 based on the total weight of the rich working medium is greater than the concentration of lithium hydroxide in the poor working medium C M0 based on the total weight of the poor working medium, and wherein the concentration of lithium hydroxide in the rich working medium C M1 based on the total weight of the rich working medium is greater than the solubility of lithium hydroxide in water at a temperature T M1 , where the temperature T M1 refers to the temperature of the rich working medium at the time of its withdrawal from the second compartment.

2 . Process according to claim 1 , wherein the rich working medium contains solid lithium hydroxide at the time of its withdrawal from the second compartment.

3 . Process according to claim 1 , wherein the temperature T M1 of the rich working medium at the time of its withdrawal from the second compartment is between 20° C. and 60° C.

4 . Process according to claim 3 , wherein
the concentration of lithium hydroxide in the rich working medium C M1 based on the total weight of the rich working medium is greater than 0.1276 kg/kg or greater than 0.138 kg/kg or greater than 0.146 kg/kg, in each case calculated as LiOH; or the concentration of lithium hydroxide in the rich working medium C M1 based on the total weight of the rich working medium is greater than 0.21 kg/kg or greater than 0.231 kg/kg, in each case calculated as LiOH·H 2 O.

5 . Process according to claim 1 , wherein the concentration of lithium hydroxide in the poor working medium C M0 based on the total weight of the poor working medium is less than 12.8% by weight.

6 . Process according to claim 1 , wherein the feed contains anions selected from the group consisting of sulfate, carbonate, hydroxide and chloride.

7 . Process according to claim 1 , wherein the feed contains impurities in the form of compounds of elements selected from the group consisting of B, Na, Mg, Al, Si, K, Ca, Mn, Fe, Co, Ni, Cu and C.

8 . Process according to claim 1 , wherein the inorganic material present in the membrane possesses a conductivity for Li ions, measured by the “impedance spectroscopy” method described herein, that at a temperature of 23° C. is at least 1*10 −5 S/m or at least 5*10 −5 S/m or at least 10*10 −5 S/m and not more than 100*10 −5 S/m.

9 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LATP):

where: 0.1≤x≤0.3, where preferably x=0.3.

10 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LATSP):

where: 0.1≤x≤0.3 and 0.2≤y≤0.4.

11 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LAGTSP):

where: 0≤x≤1 and 0≤y≤1 and 0≤n≤1

12 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LAGTP):

where: 0≤x≤1.

13 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LAGP):

where: x=0 or x=0.2 or x=0.4.

14 . Process according to claim 8 , wherein the inorganic material is a compound of the following stoichiometry (LLTO):

where: 0≤x≤0.16.

15 . Process according to claim 1 , comprising the additional steps of:
k) providing a separation apparatus; l) separating the lithium hydroxide from the rich working medium with the aid of the separation apparatus.

16 . Process according to claim 15 , wherein in the step
l) separating the lithium hydroxide from the rich working medium with the aid of the separation apparatus,
a product having the following composition is obtained:
Lithium hydroxide: >56.5% by weight Water: <43.5% by weight Carbon dioxide: <0.35% by weight Sulfur dioxide: <0.01% by weight Chlorine: <0,002% by weight Calcium: <15 ppm by weight Iron: <5 ppm by weight Sodium: <20 ppm by weight Aluminium: <10 ppm by weight Chromium: <5 ppm by weight Potassium: <10 ppm by weight Copper: <5 ppm by weight Nickel: <10 ppm by weight Silicon: <30 ppm by weight Zinc: <10 ppm by weight Other substances: <10% by weight where the parts by weight add up to 100% and are based on the total weight of the product.

17 . Process according to claim 15 , wherein the step
l) separating the lithium hydroxide from the rich working medium with the aid of the separation apparatus; affords the poor working medium such that the step b) providing a poor working medium comprising water and lithium hydroxide dissolved therein, the concentration of lithium hydroxide in the poor working medium C M0

Assignees

• Evonik Operations Gmbh

Inventors

• Hying Christian
• Gorman Elisabeth
• Stenner Patrik
• Juretzka Sabrina
• Stadtmüller Tobias
• Arndt Sebastian
• Löffler Frank
• Klink-Tran Huong
• Antoni Jessica
• Decker Nicole
• Dahlhues Meike

Classifications

• C25B1/04

  by electrolysis of water · CPC title

• C01D15/02

  Oxides; Hydroxides · CPC title

• C25B9/19

  with diaphragms · CPC title

• C25B13/07

  based on ceramics · CPC title

• C25B15/083

  Separating products · CPC title