Apparatus and method for producing absorbent bed pads or absorbent pet mats

Patent metadata

Field	Value
Publication number	US-2026069465-A1
Application number	US-202519284771-A
Country	US
Kind code	A1
Filing date	Jul 30, 2025
Priority date	Sep 4, 2024
Publication date	Mar 12, 2026
Grant date	—

Abstract

An apparatus for producing absorbent bed pads, or absorbent pet mats, having an absorbent core with a support layer and absorbent fibres arranged on a first surface of the support layer. The apparatus includes, in sequence along an advancing direction of a support layer strip, a preparation station, a deposition station downstream of the preparation station and a forming station downstream of the deposition station. The preparation station includes first folding members configured to fold opposite longitudinal flaps of the support layer strip over a service surface of the support layer strip. The deposition station includes a deposition device configured to deposit the absorbent fibres on a deposition surface of the support layer strip opposite the service surface. The forming station includes second folding members configured to fold the longitudinal flaps of the support layer strip over the deposition surface. A method that can be carried out by the apparatus.

First claim

1 . An apparatus for producing absorbent bed pads, or absorbent pet mats, of a type comprising an absorbent core comprising a support layer and a plurality of absorbent fibres arranged on a first surface of said support layer, said apparatus comprising:
a preparation station comprising first folding members configured to fold opposite longitudinal flaps of a support layer strip over a service surface of the support layer strip; a deposition station arranged downstream of the preparation station along an advancing direction (A) of said support layer strip and comprising a deposition device configured to deposit said plurality of absorbent fibres on a deposition surface of said support layer strip opposite said service surface; a forming station arranged downstream of the deposition station along said advancing direction (A) and comprising second folding members configured to fold the opposite longitudinal flaps of the support layer strip over said deposition surface.

2 . The apparatus according to claim 1 , wherein the first folding members are configured to continuously fold the opposite longitudinal flaps of the support layer strip over said service surface while the support layer strip passes through the preparation station.

3 . The apparatus according to claim 1 , wherein the first folding members are movable along a transverse direction (T) with respect to a first advancing path of the support layer strip in the preparation station.

4 . The apparatus according to claim 1 , wherein the second folding members are configured to continuously fold the opposite longitudinal flaps of the support layer strip onto said deposition surface while the support layer strip passes through the forming station.

5 . The apparatus according to claim 4 , wherein the second folding members are movable along a transverse direction (T) with respect to a second advancing path of the support layer strip in the forming station.

6 . The apparatus according to claim 1 , wherein the preparation station comprises perforating members configured to perforate the support layer strip along its entire width while the support layer strip passes through the preparation station.

7 . A method for producing absorbent bed pads, or absorbent pet mats, of a type comprising an absorbent core comprising a support layer and a plurality of absorbent fibres arranged on a first surface of said support layer, said method comprising in sequence:
folding opposite longitudinal flaps of a support layer strip over a service surface of the support layer strip; depositing said plurality of absorbent fibres on a deposition surface of said support layer strip opposite said service surface; folding the opposite longitudinal flaps of the support layer strip over said deposition surface.

8 . The method according to claim 7 , wherein the opposite longitudinal flaps of the support layer strip are continuously folded over said service surface while the support layer strip is moved along a first advancing path.

9 . The method according to claim 7 , wherein the opposite longitudinal flaps of the support layer strip are continuously folded over said deposition surface while the support layer strip is moved along a second advancing path.

10 . The method according to claim 7 , comprising, prior to depositing said plurality of absorbent fibres on said deposition surface, perforating the support layer strip along its entire width.

Assignees

• Gdm Spa

Inventors

• Zavalloni Alessandro

Classifications

• A61F2013/530481

  having superabsorbent materials, i.e. highly absorbent polymer gel materials · CPC title

• A61F2013/530343

  being natural fibres · CPC title

• A61F2013/530226

  with polymeric fibres · CPC title

• A61F2013/15186

  for animals · CPC title

• A61F2013/15056

  for the protection for furniture, e.g. car seats, chairs, beds · CPC title