Separator plate for an electrolyser and method of manufacturing the separator plate

Patent metadata

Field	Value
Publication number	US-2026062824-A1
Application number	US-202418820119-A
Country	US
Kind code	A1
Filing date	Aug 29, 2024
Priority date	Jul 7, 2023
Publication date	Mar 5, 2026
Grant date	—

Abstract

The present disclosure relates to a separator plate for an electrolyser, comprising a metal layer which has a surface structuring in sections, and an elastomer coating designed as a sealing element and applied to the metal layer for sealing at least one region of the separator plate. The surface structuring comprises a plurality of channel-shaped depressions produced by laser surface treatment. The elastomer coating is arranged at least in some regions on the surface structuring. The present disclosure additionally relates to a method for manufacturing the separator plate.

First claim

1 . A separator plate for an electrolyser, comprising
a metal layer which has a surface structuring in sections, wherein the surface structuring comprises a plurality of channel-shaped depressions produced by laser surface treatment, and an elastomer coating designed as a sealing element and applied to the metal layer for sealing at least one region of the separator plate,
wherein the elastomer coating is arranged at least in some regions on the surface structuring.

2 . The separator plate according to claim 1 , further comprising a PVD coating applied to the metal layer, wherein the elastomer coating is arranged at least in regions on the PVD coating.

3 . The separator plate according to claim 2 , wherein the PVD coating and the surface structuring overlap each other in an overlapping region, and the elastomer coating is provided at least in the overlapping region of the PVD coating and the surface structuring.

4 . The separator plate according to claim 3 , wherein
the PVD coating is arranged on the surface structuring or the channel-shaped depressions of the surface structuring at least partially form interruptions in the PVD coating.

5 . The separator plate according to claim 1 , wherein the channel-shaped depressions are linear and run parallel to one another at least in sections, intersect, and/or form a diamond-shaped grid structure, or wherein the channel-shaped depressions are annular or spiral-shaped.

6 . The separator plate according to claim 1 , wherein the channel-shaped depressions form a macrostructuring of the metal layer, wherein the metal layer has a microstructuring within the channel-shaped depressions.

7 . The separator plate according to claim 1 , wherein the channel-shaped depressions are at least partially surrounded by protrusions which are formed on a respective circumferential edge of the channel-shaped depressions, wherein the protrusions project beyond an untreated surface of the metal layer and are formed from material migrated from the channel-shaped depressions, and wherein the protrusions have a microstructuring.

8 . The separator plate according to claim 7 , wherein the protrusions have a height (h) of at most 30 μm with respect to the untreated surface of the metal layer.

9 . The separator plate according to claim 1 ,
wherein a depth of the channel-shaped depressions with respect to an untreated surface of the metal layer is at least 7 μm and/or at most 50 μm, and/or wherein a width of the channel-shaped depressions is at least 35 μm and/or at most 150 μm, and/or wherein a layer thickness of a PVD coating is at least 100 nm and/or at most 1 μm, and/or wherein a layer thickness of the elastomer coating is at least 10 μm and/or at most 3 mm.

10 . The separator plate according to claim 1 , wherein parallel depressions have a distance to one another of at least 1.5 times the depression width and/or at most 3 mm.

11 . The separator plate according to claim 1 , wherein the metal layer is made of titanium or stainless steel.

12 . The separator plate according to claim 2 , wherein the PVD coating comprises at least one layer, and comprises at least one of the following materials: titanium, nickel, niobium, tantalum, carbon, platinum, zirconium, carbide, titanium nitride, titanium aluminum nitride and/or titanium carbonitride.

13 . The separator plate according to claim 1 , wherein the elastomer coating comprises or consists of FKM (fluoroelastomer), silicone rubber or NBR rubber (nitrile-butadiene rubber), PUR (polyurethane), NR (natural rubber), FFKM (perfluoro rubber), SBR (styrene-butadiene rubber), BR (butadiene rubber), FVMQ (fluorosilicone), CSM (chlorosulfonated polyethylene), HNBR (hydrogenated nitrile-butadiene rubber), ACM (acrylate rubber), AEM (acrylate-ethylene rubber), EPDM (ethylene-propylene-diene rubber), IIR (butyl rubber) or mixtures of the aforementioned substances.

14 . The separator plate according to claim 1 , further comprising
at least one through-opening for passage of a reaction medium or product medium and/or at least one flow field for guiding the reaction medium or product medium along the separator plate, wherein the elastomer coating for sealing the through-opening or the flow field is arranged around the through-opening and/or the flow field.

15 . A method of manufacturing a separator plate for an electrolyser, comprising the steps of:
producing a surface structuring in a metal layer by irradiating the metal layer with a laser, wherein the surface structuring comprises a plurality of channel-shaped depressions, and applying an elastomer coating to the metal layer at least in a region of the surface structuring, the elastomer coating being designed as a sealing element for sealing at least one region of the separator plate.

16 . The method of claim 15 , comprising the additional step of: applying a PVD coating to the metal layer, the elastomer coating being applied to the metal layer in a region of the PVD coating.

17 . The method according to claim 16 , wherein the surface structuring and the PVD coating overlap each other in an overlapping region, and the elastomer coating is applied at least to the overlapping region.

18 . The method according to claim 16 , wherein the metal layer is first provided with the PVD coating and is then laser surface-treated at least in this region to produce the surface structuring.

19 . The method according to claim 16 , wherein the metal layer is first laser surface-treated to produce the surface structuring and is then provided with the PVD coating at least in this region.

20 . A method for manufacturing the separator plate according to claim 1 .

Assignees

• Reinz Dichtungs Gmbh

Inventors

• Bumb Luca
• Heath Brian
• Helfenbein Andreas
• Kraus Wolfgang
• Leischer Jonas
• Schweiggart Franz
• Waldvogel Hans
• Wenzel Stephan

Classifications

• Y02E60/36

  Hydrogen production from non-carbon containing sources, e.g. by water electrolysis · CPC title

• C25B13/08

  based on organic materials · CPC title

• C23C14/22

  characterised by the process of coating · CPC title

• C25B13/05

  based on inorganic materials · CPC title

• B23K26/354

  by melting · CPC title